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ACS-Pro LDPE/HDPE Bags Plastic Pellet Machine
To meet the market demand, ACERETECH has developed and launched an environmentally friendly three-in-one plastic pelletizing and recycling system, the ACS-PRO compacting and pelletizing machine, with excellent degassing and filtering performance for easy recycling.
Unlike conventional pelletizing lines, ACS-PRO is a new standard recycling pelletizing system with optimized extra-long aspect ratio and filtration before vacuum degassing, which is especially suitable for highly polluting, heavy printing recycling and other waste plastics and pelletizing.
Materials that can be handled:
Machine working process:
The equipment includes belt conveyor / traction feeding device, compactor, single screw extruder, intermediate filtration system, dual zone vacuum degassing system, secondary filtration system, water ring pelletizing system / underwater pelletizing / water pulling strip pelletizing system / underwater pelletizing pulling strip pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.
ACS-Pro LDPE/HDPE Bags Plastic Pellet Machine
To meet the market demand, ACERETECH has developed and launched an environmentally friendly three-in-one plastic pelletizing and recycling system, the ACS-PRO compacting and pelletizing machine, with excellent degassing and filtering performance for easy recycling.
Unlike conventional pelletizing lines, ACS-PRO is a new standard recycling pelletizing system with optimized extra-long aspect ratio and filtration before vacuum degassing, which is especially suitable for highly polluting, heavy printing recycling and other waste plastics and pelletizing.
Materials that can be handled:
Machine working process:
The equipment includes belt conveyor / traction feeding device, compactor, single screw extruder, intermediate filtration system, dual zone vacuum degassing system, secondary filtration system, water ring pelletizing system / underwater pelletizing / water pulling strip pelletizing system / underwater pelletizing pulling strip pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.
Applicable Recycled Materials:
PP/PE film/ industrial film/ post-cosumer film
LDPE/HDPE bags
Soft material
PP woven bag
PP non-woven/baby diaper non woven
EPS/XPS foam material/ Fish box foam material/ Package foam material
PP/PE/ABS/PS/PC flakes/regrinds
PVB film/flakes
Machine Parameter:
Model | Compactor Volume (L) | Screw diameter(mm) | L/D ratio | Productivity(kg/h) for LDPE/LLDPE | Productivity(kg/h) for BOPET/PET |
ACS-PRO1008 | 800 | 100 | 50 | 400-500 | 500-600 |
ACS-PRO1414 | 1400 | 140 | 50 | 900-1000 | 900-1150 |
ACS-PRO1616 | 1600 | 160 | 50 | 1300-1500 | 1200-1600 |
ACS-PRO1828 | 2800 | 180 | 50 | 1800-2000 | 1800-2100 |
Applicable Recycled Materials:
PP/PE film/ industrial film/ post-cosumer film
LDPE/HDPE bags
Soft material
PP woven bag
PP non-woven/baby diaper non woven
EPS/XPS foam material/ Fish box foam material/ Package foam material
PP/PE/ABS/PS/PC flakes/regrinds
PVB film/flakes
Machine Parameter:
Model | Compactor Volume (L) | Screw diameter(mm) | L/D ratio | Productivity(kg/h) for LDPE/LLDPE | Productivity(kg/h) for BOPET/PET |
ACS-PRO1008 | 800 | 100 | 50 | 400-500 | 500-600 |
ACS-PRO1414 | 1400 | 140 | 50 | 900-1000 | 900-1150 |
ACS-PRO1616 | 1600 | 160 | 50 | 1300-1500 | 1200-1600 |
ACS-PRO1828 | 2800 | 180 | 50 | 1800-2000 | 1800-2100 |
Feeding and Compaction
>>> A variety of intelligent feeding options are available.
Belt conveyors are available for plastic offcuts.
Coil edge material with optional coil hauling device.
Feeding speed automatically.
>>> Powerful crushing and compaction device.
Rotating blades of the compactor will shred the incoming scrap.
Frictional heating will dry and compact the material.
Direct feeding from the compactor to the extruder.
Sliding door makes it possible to handle film and rigid scrap
Extrusion and Degassing
>>> Specialized single-screw extruders.
Equipped with high torque gearboxes of integrated design.
34D to 36D processing section for gentle melting of plastics.
Bimetallic screw and barrel ensure twice the usual service life.
>>> Dual-zone vacuum degassing system.
Dual-zone degassing for efficient removal of volatiles.
Equipped with vacuum tank for storing impurities, small molecules or oil stains in the exhaust gas.
Melt Filtration
>>> Plate type duplex filter.
Cost-effective and easy to operate.
>>> Piston type large area filter.
Suitable for heavy contaminated materials
Suitable for large capacity recycling machines.
>>> SCF type self-cleaning filter
No need to replace the screen.
Automatic discharge of impurities.
60 mesh, 80 mesh, 100 mesh, 120 mesh can be realized
PELLETIZING SYSTEM
>>> For different materials and different usage scenarios, we can provide you different pelletizing systems. Water-ring pelletizing system:
Standard granulating method in ACS-H system;
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically
Applicable to a wider range of material
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
DRYING & PACKING SYSTEM
>>> Vibration:
Sieve is made of Stainless steel ;
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing
INTELLIGENCE OPERATING
>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.
Feeding and Compaction
>>> A variety of intelligent feeding options are available.
Belt conveyors are available for plastic offcuts.
Coil edge material with optional coil hauling device.
Feeding speed automatically.
>>> Powerful crushing and compaction device.
Rotating blades of the compactor will shred the incoming scrap.
Frictional heating will dry and compact the material.
Direct feeding from the compactor to the extruder.
Sliding door makes it possible to handle film and rigid scrap
Extrusion and Degassing
>>> Specialized single-screw extruders.
Equipped with high torque gearboxes of integrated design.
34D to 36D processing section for gentle melting of plastics.
Bimetallic screw and barrel ensure twice the usual service life.
>>> Dual-zone vacuum degassing system.
Dual-zone degassing for efficient removal of volatiles.
Equipped with vacuum tank for storing impurities, small molecules or oil stains in the exhaust gas.
Melt Filtration
>>> Plate type duplex filter.
Cost-effective and easy to operate.
>>> Piston type large area filter.
Suitable for heavy contaminated materials
Suitable for large capacity recycling machines.
>>> SCF type self-cleaning filter
No need to replace the screen.
Automatic discharge of impurities.
60 mesh, 80 mesh, 100 mesh, 120 mesh can be realized
PELLETIZING SYSTEM
>>> For different materials and different usage scenarios, we can provide you different pelletizing systems. Water-ring pelletizing system:
Standard granulating method in ACS-H system;
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically
Applicable to a wider range of material
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
DRYING & PACKING SYSTEM
>>> Vibration:
Sieve is made of Stainless steel ;
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing
INTELLIGENCE OPERATING
>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.
Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China
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