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ACS-Pro Professional Team Service Plastic Recycling Compounding Pelletizing Machine With Dust Removal Device

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  • ACS-Pro
  • ACERETECH

ACS -PRO Compacting And Pelletizing machine

To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-PRO COMPACTING AND PELLETIZING MACHINE, which is excellent degassing and filtering performance for recycling.

1

It is different from traditional granulation line.This ACS-PRO is the entirely new standard recycling and pelletizing system with optimized super long L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing..

Materials Can Be Handled:

2

Machine Working Process:

The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder ,middle filtering system,  double zone vacuum degassing system, second filter system, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.

3

With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.

Applicable Recycled Materials:

PP/PE film/ industrial film/ post-cosumer film

LDPE/HDPE bags

Soft material

PP woven bag

PP non-woven/baby diaper non woven

EPS/XPS foam material/ Fish box foam material/ Package foam material

PP/PE/ABS/PS/PC flakes/regrinds

PVB film/flakes

Machine Parameter:

Model

Compactor Volume (L)

Screw diameter(mm)

L/D ratio

Productivity(kg/h) for LDPE/LLDPE

Productivity(kg/h) for BOPET/PET

ACS-PRO1008

800

100

50

400-500

500-600

ACS-PRO1414

1400

140

50

900-1000

900-1150

ACS-PRO1616

1600

160

50

1300-1500

1200-1600

ACS-PRO1828

2800

180

50

1800-2000

1800-2100


4 (1)FEEDING &COMPACTING

>>> Multiple selection of smart feeding method:

Plastic scraps can choose belt conveyor;

Rolls’ scraps can choose roll hauling off device;

Feeding speed is automatically.

>>> Strong crushing and compacting unit:

Rotatory blades of compactor will cut up incoming scraps;

Frictional heating will dry and compacts the materials;

Feed from the compactor directly into the extruder.

Sliding gate make it can handle both film and rigid scraps4 (2)

5 (1)

EXTRUSION & DEGASSING

>>> Specialized single screw extruder:

Equipped with high torque gearbox with integrated design;

34D to 36D processing section to gently melt the plastics;

Bi-metal Screws and barrelsensure 2 times use life than usual.

>>> Double-zone vacuum degassing system:

Double-zone degassing can remove the volatiles efficiency;

Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.5 (2)

6 (1)

MELT FILTRATION

>>> Plate type double station filter:

Cost - effective,Easy to operate;

>>> Piston type large area filter:

Suitable for heavy contaminated material

Suitable for large capacity recycling machine;

>>> SCF type Self-clean filter

No need to change the mesh screen;

Automatically discharge the impurities;

Can realize 60mesh, 80mesh 100mesh and 120mesh6 (2)

7 (1)

PELLETIZING SYSTEM

>>> For different materials and different usage scenarios, we can provide you different pelletizing systems.  Water-ring pelletizing system:

Standard granulating method in ACS-H system;

Self-adjusting pelletizing head ;

RPM of rotatory blades is automatic.

7 (2)

8 (1)

PELLETIZING SYSTEM

>>> Under-water pelletizing system:

Suitable for big capacity, automatically

Applicable to a wider range of material8 (2)

9 (1)

PELLETIZING SYSTEM

>>> Water-strands pelletizing system:

Cost-effective;

Suitable for the material which MFI is higher than 8.9 (2)

10 (1)

DRYING & PACKING SYSTEM

>>> Vibration:

Sieve is made of Stainless steel ;

Dewatering granules and selecting size.

Centrifugal dryer:

Horizontal-type which is lower energy consumption;

Blower on the dryer to remove the moisture further;

Equipped with sound-proofing cover to reduce noise.

Product silo:

All pipes and silos wrapped with sound -proofing cotton;

Optional Capacity online monitoring & Quantitative weighing10 (2)

11 (1)

INTELLIGENCE  OPERATING  

>>> Intelligence Start: One button only.

>>> Intelligence Stop: One button only.

>>> Emergency Stop: One button only.

Remote monitoring and information transmission.11 (2)12

ACERETECH (1)ACERETECH (2)ACERETECH (3)ACERETECH (4)

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Email: sales@aceretech.com
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