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ACSS High Quality Plastic Granulator Machine Line

The ACS series compaction pelletizing system integrates crushing, compaction, plasticizing and pelletizing for the plastics recycling pelletizing process. The ACS system is a reliable and efficient solution for the regranulation of plastic films, raffia, filaments, bags, woven sacks and foams.
The acs system produces a final product in pellet/granule form that can be fed directly into the line for blown film, pipe extrusion and plastic injection.
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  • ACERETECH

ACSS High Quality Plastic Granulator Machine Line

In order to meet the market demand, ACERETECH Technology has developed and launched an environmentally friendly three-in-one plastic pelletizing and recycling machine - ACSS two-stage extrusion press pelletizing machine.

1

Unlike traditional pelletizing lines, this ACSS intelligent plastic recycling pelletizer focuses more on protecting the physical properties of environmentally friendly plastics and is able to maintain the plasticity, toughness and durability of the original environmentally friendly plastics as much as possible.

Material that can be handled:

2

Machine working process:

The equipment includes belt conveyor / haul-off feeding device, compactor, single screw extruder with dual zone vacuum degassing system, filter, vacuum degassing system, secondary extruder, secondary filter, water ring pelletizing system / underwater pelletizing / water stranding pelletizing system / underwater strip pulling pelletizing system, dryer, product silo and electric control cabinet control system.

3

By fully understanding the characteristics of different plastic materials and modular design, the ACSS pelletizer optimizes the size reduction and preheating process in the compactor to avoid overheating or degradation. And through precise temperature control and optimized plasticizing design, it ensures reliable plastic pellet quality.

Applicable Recycled Materials:

PP/PE film/ industrial film/ post-cosumer film

LDPE/HDPE bags

Soft material

PP woven bag

PP non-woven/baby diaper non woven

EPS/XPS foam material/ Fish box foam material/ Package foam material

PET/Nylon PA6 PA66 film/fiber/filament/fiber cloth

PP/PE/ABS/PS/PC flakes/regrinds

PVB film/flakes


Machine Parameter:

ACSS-HTM series single-stage compactor-granulator machine

Model

Compactor Volume (L)

Compactor motor

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ACSS-H80/120

300

37

80

42

45/55

160-220

120

10

22

ACSS-H100/120

500

55

100

42

90/110

300-380

120

10

30

ACS-H120/150

800

90

120

42

132

450-500

150

10

37

ACS-H140/150

1000

110

140

42

160/185

500-650

150

10

45

ACS-H160/180

1200

132

160

42

220/250

800-1000

180

10

55

ACS-H180/200

1600

160

180

42

315

1000-1200

200

10

75


4 (1)

Feeding and Compaction

>>> A variety of intelligent feeding options are available.

Belt conveyors are available for plastic offcuts.

Coil edge material with optional coil traction device.

Feeding speed automatically.

>>> Powerful crushing and compaction device.

Rotating blades of the compactor will shred the incoming scrap.

Frictional heating dries and compacts the material.

Direct feeding from the compactor to the extruder.

Sliding door makes it possible to handle film and hard scrap.

4 (2)

5

Extrusion and Degassing

>>> Specialized single-screw extruders.

Equipped with high torque gearboxes of integrated design.

36D to 42D processing section for gentle melting of plastics.

Bimetallic screw and barrel ensure twice the usual service life.

>>> Dual-zone vacuum degassing system

Dual-zone degassing for efficient removal of volatiles.

Equipped with vacuum tank for storing impurities, small molecules or oil stains in the exhaust gas.

6 (1)

Second Stage Extruder

>>> With this second stage extruder, you will implement another vacuum degassing system between the two stages of extrusion, which removes most of the high printing from the material. In addition, you will have another filtration system at the end of the second stage extruder, which facilitates the recovery of highly contaminated material.


6 (2)

7 (1)

MELT FILTRATION

>>> Plate type double station filter:

Cost - effective,Easy to operate;

>>> Piston type large area filter:

Suitable for heavy contaminated material;

Suitable for large capacity recycling machine;

>>> SCF type Self-clean filter

No need to change the mesh screen;

Automatically discharge the impurities;

Can realize 60mesh, 80mesh 100mesh and 120mesh.

7 (2)

8 (1)

PELLETIZING SYSTEM

>>> For different materials and different usage scenarios,

we can provide you different pelletizing systems.

Water-ring pelletizing system:

Standard granulating method in ACS-H system;

Self-adjusting pelletizing head ;

RPM of rotatory blades is automatic.


8 (2)

9 (1)

PELLETIZING SYSTEM

>>> Under-water pelletizing system:

Suitable for big capacity, automatically.

Applicable to a wider range of materials.





9 (2)

10 (1)


PELLETIZING SYSTEM

>>> Water-strands pelletizing system:

Cost-effective;

Suitable for the material which MFI is higher than 8.







10 (2)

11 (1)

DRYING & PACKING SYSTEM

>>> Vibration:

Sieve is made of Stainless steel ;

Dewatering granules and selecting size.

Centrifugal dryer:

Horizontal-type which is lower energy consumption;

Blower on the dryer to remove the moisture further;

Equipped with sound-proofing cover to reduce noise.

Product silo:

All pipes and silos wrapped with sound -proofing cotton;

Optional Capacity online monitoring & Quantitative weighing.

11 (2)

12 (1)

INTELLIGENCE  OPERATING

>>> Intelligence Start: One button only.

>>> Intelligence Stop: One button only.

>>> Emergency Stop: One button only.

Remote monitoring and information transmission.





12 (2)13

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