FEEDING
>>For automatic feeding of plastic flakes, the screw loader and screw feeder are equipped with an ASE single-screw extruder.
>>>As a standard design, the plastic flakes are fed to the screw feeder through the screw loader; we can also install magnetic frames in the screw loader storage silo as an option to prevent the presence of metal inside the material.
>>>The feeder motor is controlled by ABB/Schneider inverter; the level sensor installed in the screw feeder hopper helps to achieve automatic filling.
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PLASTICIZING AND DEGASSING
>> A special single-screw extruder for gentle melting of crushed plastic chips. Capacity range is 150-1000kg/h.
>>>The extrusion part consists of high torque gear box, motor, screw and barrel, vacuum degassing system.
>>>The screw and barrel are made of bimetal material for longer service life.
>>>Ceramic heater is installed on the barrel as standard heater for heating and melting plastic scrap, and blower for cooling the barrel.
SECOND STAGE EXTRUDER
>> With this second stage extruder, you will implement another vacuum degassing system between the two stages of extrusion, which removes most of the high printing from the material. In addition, there will be another filtration system at the end of the second stage extruder, which facilitates the recovery of highly contaminated material.
MELT FILTRATION
>>> Plate type screen changer is suitable low MFI material such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be range from 120mm to Max 400mm.
>>> Piston type screen changer which filtration area can up to 3000cm2, suitable for industry waste plastic recycling.
>>> SCF non-mesh filter, no need change filter mesh, automatic discharge impurities, continous working system high efficiency.
PELLETIZING SYSTEM
>>> For different materials and different usage scenarios, we can provide you different pelletizing systems.
Water-ring pelletizing system:
Standard granulating method in ASE system;
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically,
Applicable to a wider range of materials.
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
VIBRATION DRYER AND PACKING SYSTEM
>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption. Pellets after drying moisture can be controlled within 1%.
CONTROL ABINET
>>> Frequency inverter: ABB/Schneider.
* One button“START
* One button“STOP”
* Emergency Stop.
* Protection switch
* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.
