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ASE Economic Pp Pe Waste Plastic Film Granulating

The ASE series single screw extrusion pelletizing system is a professional and reliable system for recycling and regranulation operations of rigid plastic scrap.
It combines plasticizing and pelletizing functions and is ideally suited for crushing recycled material or flakes from PE/PP/ABS/PS/HIPS/PC etc.
The ASE single screw extrusion line produces a granular/granular end product that can be fed directly into the line for blown film, pipe extrusion and plastic injection, etc.
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ASE Economic Pp Pe Waste Plastic Film Granulating

ASE series single screw extruders and pelletizing systems are professional and reliable systems for rigid plastic scrap recycling and re-granulation operations. PP/PE/ABS/PS/PVB/PA and other rigid plastics flake, regrind and crush plastic regranulation by melting, plasticizing, vacuum degassing and filtering system is an efficient and continuous system.

1

Manufacturing process

2

Materials that can be handled:

3


Applicable Recycled Materials:

PP PE rigid flakes

PP PE regrinds

ABS PS engineer plastic flakes

HDPE/LDPE pipe flakes

HDPE bottle flakes

PMMA PC flakes/rigid flakes

Crushed material


Machine Parameter:

Model

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ASE-80

80

32

55

120-160

ASE-100

100

32

110

260-350

ASE-120

120

32

160

330-420

ASE-140

140

32

200

550-650

ASE-160

160

32

250

600-800

ASE-180

180

32

315

800-1000


4 (1)

Feeding

>>> For automatic feeding of plastic flakes, screw feeders and screw loaders are equipped with ASE single screw extruders.

>>> As a standard design, the plastic flakes are fed from the screw loader to the screw feeder. We can also install magnetic frames in the screw loader storage bin to prevent the material from containing metals.

>>> Feeding motor is controlled by ABB/Schneider frequency converter. Level sensor installed in the hopper of the screw feeder for automatic feeding.

4 (2)

5 (1)

Plasticizing and Degassing

>>> Specialized single-screw extruders are suitable for gentle.

Melting of crushed plastic chips. Capacity range from 150-1000kg/h.

>>> Extrusion section consists of high torque gear box, motor, screw barrel, vacuum degassing system.

>>> Ceramic heater is installed on the barrel as standard heater to heat and melt plastic scrap, and blower to cool the barrel. Optional infrared heater is available, easy to disassemble and install, fast heating speed and energy saving. More efficient heat transfer. Longer service life. Lower energy, higher output capacity.

5 (2)

6 (1)

Melt Filtration

>>> Plate type screen changer for low MFI materials such as HDPE pipe sheets, no downtime, low cost, screen changer diameter range from 120mm to max 400mm.

>>> Piston type screen changer with filter area up to 3000cm2 for industrial waste plastics recycling.

>>> SCF screenless filter, no need to replace the screen, automatic discharge of impurities, continuous working system with high efficiency.

6 (2)

7 (1)

PELLETIZING SYSTEM

>>> For different materials and different usage scenarios, we can provide you different pelletizing systems.

>>> Die-face water ring pelletizing system set as the standard granulating method in ASE system. Pneumatic device to control the blades well touched on the die plate to ensure uniform pellets. RPM of rotatory blades is automatic based on melt extruding pressure.



7 (2)

8 (1)

PELLETIZING SYSTEM

>>> Under-water pelletizing system:

Suitable for big capacity, automatically.

Applicable to a wider range of materials.





8 (2)

9 (1)

PELLETIZING SYSTEM

>>> Water-strands pelletizing system:

Cost-effective;

Suitable for the material which MFI is higher than 8.





9 (2)

10 (1)

VIBRATION DRYER AND PACKING SYSTEM

>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption.

>>> Pellets after drying moisture can be controlled within 1%.





10 (2)

11 (1)

CONTROL ABINET

>>> Frequency inverter: ABB/Schneider.

* One button“START

* One button“STOP”

* Emergency Stop.

* Protection switch

* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.


11 (2)12

公司介绍2022.05.30_01公司介绍2022.05.30_02公司介绍2022.05.30_03公司介绍2022.05.30_04

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