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ATE High Quality Color Plastic Granulator Machine

Aceretech's ATE series of twin-screw extrusion pelletizing machine is used for recycling PET bottle/sheet/film flakes, regular solid polymer flakes, and polymer compounding.
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  • ACERETECH

ATE High Quality Color Plastic Granulator Machine

ACERETECH ATE series co-rotating parallel twin-screw extrusion pelletizer consists of motor drive, torque distribution gearbox, processing section, temperature control unit, die section and downstream pelletizing system, which is a professional and reliable system.

1

ATE twin-screw extruder adopts the modular design principle, with standardized manufacturing of components for stable and reliable performance.

Thanks to the modular principle, ATE extruders can offer highly customizable solutions according to the customer's process and special requirements. Depending on the output torque level, the ATE series extruders are divided into basic and efficiency models.

A variety of cutting systems can be combined with ATE twin-screw extruders, such as strip pelletizing, hot surface pelletizing, underwater pelletizing, etc.

Typical applications:

1.Fiber reinforcement: glass fiber, carbon fiber reinforced PP, PA, PBT, ABS, AS, PC, POM, PPS, PET, PPO, PSF, LCP, etc.

2. Polymer blending: PC+ABS, PA+ABS, CPE+ABS, PP+EPDM, PA+SBS and other blends.

3. Filler blending: CaCO3, Tale, TiO2, carbon black filled PE, PP, or EVA, etc.

4. Cable material: cable sheathing and cable insulation material of LDPE, HDPE, LLDPE, MDPE; radiation cross-linking material, fiber protection material, heat shrinkable polymer material.

5. Special compounds: PPR pipe compounds, PE compounds for cross-linked pipes, tobacco filter compounds, etc.

6. High concentration masterbatches: PE, ABS, PS, EVA, PET, PP, etc., containing high concentration pigments and other processing aids.

7. Flame retardant masterbatches: PP, PA, ABS, EVA, PBT, etc. with flame retardants and other additives.

8. Special function masterbatches: masterbatches containing antistatic, antibacterial or other special function fillers.

9. Degradable polymer masterbatches: PP, PE, PS, etc. with high concentration of starch and other processing aids.

End product shape:

Granule

Capacity:

300KG/H-1500KG/H (depending on raw materials)

Shelf life:

13 months from the date of bill of lading for mechanical parts.

Applicable Products

2


Applicable recycled materials:

PP/PE/PET/ABS/PC flakes recycling

PP /PE color masterbatch

PC+ABS, PA+ABS, CPE+ABS, PP+EPDM, PP+SBS, PE, EVA filled with CaCO3

PP, PA, PBT, ABS, AS, PC, POM, PPS, PET with glass fiber compounding


Parameter of ATE Twin screw extruder

Machine size

Screw diameter(mm)

LD

Screw speedMax. (rpm)

Motor power(KW)

Torque per shaft(Nm)

Specific torque

T/A3

Throughput rate(kg/h)

ATE35

35.6

32-64

600

18.5

115

4.2

40-80

ATE52

51.4

32-64

600

55

415

5.2

150-250

ATE65

65.4

32-64

600

90

675

4.8

200-400

ATE75

71

32-64

600

132

990

4.6

300-700

ATE95

93

32-64

600

315

2365

5

550-1500


3 (1) FEEDING

>>> To realize automatic feeding of plastic flakes, screw loader and screw feeder are equipped with ASE single screw extruder.

>>> As standard design, plastic flakes conveyed into the screw feeder by the screw loader, we can also install magnetic frame as optional in screw loader storage silo in case material with metal inside;

>>> Feeder motor is controlled by ABB/Schneider inverter; level sensor which installed in the hopper of screw feeder help realize automatic feeding.

3 (2)

4 (1) MELT FILTRATION

>>> A regular single plate/piston double station screen changer or non-stop double plate/piston four-station screen changer can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of input material as well as the planned use of granules. high efficiency.



4 (2)

5 (1) PELLETIZING SYSTEM

>>> Die-face water ring pelletizing system set as the standard granulating method in ACSS-HTM system.

>>> Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. RPM of rotatory blades is automatic based on melt extruding pressure.



5 (2)

6 (1) TWIN-SCREW EXTRUDER

>>> Screw diameter: 71 mm. L/D = 40 Main drive motor: AC 132 Kw. Speed controlled by ABB/Schneider inverter. Rotary speed of extruder: 60~600rpm Processing section (barrels and screw elements).





6 (2)

7 SOFT WATER COOLING SYSTEM

>>> Material of input and output pipes is stainless steel. Manual valves to adjust flowing rate of cooling water; solenoid valves are to control opening and closing of cooling water flowing in.





8 (1) VIBRATION DRY AND PACKING SYSTEM

>>> Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption..





8 (2)

9 (1)

INTELLIGENT CONTROL

>>> Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only”

>>> Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button.

>>> Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.


9 (2)

10

公司介绍2022.05.30_01公司介绍2022.05.30_02公司介绍2022.05.30_03公司介绍2022.05.30_04

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