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Best Quality Plastic Pellet Feeding Machine
To meet the market demand, ACERETECH has developed and launched an environmentally friendly three-in-one plastic pelletizing and recycling system, the ACSS-HTM two-stage extruder compaction pelletizer.
It is different from the traditional pelletizing line. This ACSS-HTM intelligent plastic recycling pelletizer pays more attention to the protection of the physical property of environmental plastics and can maintain the plasticity, toughness and durability of the original environmental plastics as much as possible.
Materials can be handled:
Machine Working Process:
The equipment includes a belt conveyor / haul-off feeder, compactor, single screw extruder with dual zone vacuum degassing system, filter, vacuum degassing system, second stage extruder, second filter, water ring pelletizing system / underwater pelletizing / water strand pelletizing system / in water pelletizing system, dryer,, product silo and electrical cabinet control system.
ACSS-HTM pelletizer fully understands the characteristics of different plastic materials and modular design, optimizing the size reduction and preheating process of the compactor to avoid overheating or degradation. Reliable quality of plastic pellets is ensured by precise temperature control and optimized plasticizing design.
Best Quality Plastic Pellet Feeding Machine
To meet the market demand, ACERETECH has developed and launched an environmentally friendly three-in-one plastic pelletizing and recycling system, the ACSS-HTM two-stage extruder compaction pelletizer.
It is different from the traditional pelletizing line. This ACSS-HTM intelligent plastic recycling pelletizer pays more attention to the protection of the physical property of environmental plastics and can maintain the plasticity, toughness and durability of the original environmental plastics as much as possible.
Materials can be handled:
Machine Working Process:
The equipment includes a belt conveyor / haul-off feeder, compactor, single screw extruder with dual zone vacuum degassing system, filter, vacuum degassing system, second stage extruder, second filter, water ring pelletizing system / underwater pelletizing / water strand pelletizing system / in water pelletizing system, dryer,, product silo and electrical cabinet control system.
ACSS-HTM pelletizer fully understands the characteristics of different plastic materials and modular design, optimizing the size reduction and preheating process of the compactor to avoid overheating or degradation. Reliable quality of plastic pellets is ensured by precise temperature control and optimized plasticizing design.
Applicable Recycled Materials:
PP/PE film/ industrial film/ post-cosumer film
LDPE/HDPE bags
Soft material
PP woven bag
PP non-woven/baby diaper non woven
EPS/XPS foam material/ Fish box foam material/ Package foam material
PET/Nylon PA6 PA66 film/fiber/filament/fiber cloth
PP/PE/ABS/PS/PC flakes/regrinds
PVB film/flakes
Machine Parameter:
ACSS-HTM series single-stage compactor-granulator machine | ||||||
Model | Compactor Volume (L) | Compactor motor | Screw diameter(mm) | L/D ratio | Power(kw) | Productivity(kg/h) |
ACSS-H80/120 | 300 | 37 | 80 | 42 | 45/55 | 160-220 |
120 | 10 | 22 | ||||
ACSS-H100/120 | 500 | 55 | 100 | 42 | 90/110 | 300-380 |
120 | 10 | 30 | ||||
ACS-H120/150 | 800 | 90 | 120 | 42 | 132 | 450-500 |
150 | 10 | 37 | ||||
ACS-H140/150 | 1000 | 110 | 140 | 42 | 160/185 | 500-650 |
150 | 10 | 45 | ||||
ACS-H160/180 | 1200 | 132 | 160 | 42 | 220/250 | 800-1000 |
180 | 10 | 55 | ||||
ACS-H180/200 | 1600 | 160 | 180 | 42 | 315 | 1000-1200 |
200 | 10 | 75 |
Applicable Recycled Materials:
PP/PE film/ industrial film/ post-cosumer film
LDPE/HDPE bags
Soft material
PP woven bag
PP non-woven/baby diaper non woven
EPS/XPS foam material/ Fish box foam material/ Package foam material
PET/Nylon PA6 PA66 film/fiber/filament/fiber cloth
PP/PE/ABS/PS/PC flakes/regrinds
PVB film/flakes
Machine Parameter:
ACSS-HTM series single-stage compactor-granulator machine | ||||||
Model | Compactor Volume (L) | Compactor motor | Screw diameter(mm) | L/D ratio | Power(kw) | Productivity(kg/h) |
ACSS-H80/120 | 300 | 37 | 80 | 42 | 45/55 | 160-220 |
120 | 10 | 22 | ||||
ACSS-H100/120 | 500 | 55 | 100 | 42 | 90/110 | 300-380 |
120 | 10 | 30 | ||||
ACS-H120/150 | 800 | 90 | 120 | 42 | 132 | 450-500 |
150 | 10 | 37 | ||||
ACS-H140/150 | 1000 | 110 | 140 | 42 | 160/185 | 500-650 |
150 | 10 | 45 | ||||
ACS-H160/180 | 1200 | 132 | 160 | 42 | 220/250 | 800-1000 |
180 | 10 | 55 | ||||
ACS-H180/200 | 1600 | 160 | 180 | 42 | 315 | 1000-1200 |
200 | 10 | 75 |
FEEDING &COMPACTING
>> A wide variety of intelligent feeding options are available for:
Belt conveyor for plastic scrap;
Roll scrap with optional roll traction device;
Feeding speed automatically.
>>> Powerful crushing and compaction device:
Rotating blades of the compactor will cut the incoming scrap;
Frictional heating will dry and compact the material;
Direct feeding from the compactor to the extruder.
Sliding door makes it possible to handle film and rigid scrap.
EXTRUSION & DEGASSING
>> Special single-screw extruder:
Equipped with an integrated design with high torque gearbox;
36D to 42D handling section for slow melting of plastics;
Bimetallic screw and barrel with twice the usual service life.
>>Dual-zone vacuum degassing system:
Dual-zone degassing for effective removal of volatiles;
Equipped with vacuum tank for storing impurities, small molecules or oil in the exhaust.
THE SECOND STAGE EXTRUDER MACHINE
>>With this second stage extruder, you will implement another vacuum degassing system between the two stages of the extruder, which removes most of the high printing from the material. In addition, there will be another filtration system at the end of the second stage extruder, which facilitates the recovery of highly contaminated material.
MELT FILTRATION
>>> Plate duplex filter:
Economical and efficient, easy to operate;
>>>>Piston type large area filter:
Suitable for heavy contaminated materials;
Suitable for large capacity recovery machines.
>>>SCF type self-cleaning filter:
No need to replace the screen;
Automatic discharge of impurities;
60 mesh, 80 mesh, 100 mesh, 120 mesh can be realized.
PELLETIZING SYSTEM
>>For different materials and different usage scenarios,
We can provide you with different pelletizing systems.
Water ring pelletizing systems:
Standard pelletizing methods in the ACS-H system;
Automatic adjustment of the pelletizing head;
RPM of the rotating blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically.
Applicable to a wider range of materials.
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
DRYING & PACKING SYSTEM
>>> Vibration:
Sieve is made of Stainless steel ;
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing.
INTELLIGENCE OPERATING
>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.
FEEDING &COMPACTING
>> A wide variety of intelligent feeding options are available for:
Belt conveyor for plastic scrap;
Roll scrap with optional roll traction device;
Feeding speed automatically.
>>> Powerful crushing and compaction device:
Rotating blades of the compactor will cut the incoming scrap;
Frictional heating will dry and compact the material;
Direct feeding from the compactor to the extruder.
Sliding door makes it possible to handle film and rigid scrap.
EXTRUSION & DEGASSING
>> Special single-screw extruder:
Equipped with an integrated design with high torque gearbox;
36D to 42D handling section for slow melting of plastics;
Bimetallic screw and barrel with twice the usual service life.
>>Dual-zone vacuum degassing system:
Dual-zone degassing for effective removal of volatiles;
Equipped with vacuum tank for storing impurities, small molecules or oil in the exhaust.
THE SECOND STAGE EXTRUDER MACHINE
>>With this second stage extruder, you will implement another vacuum degassing system between the two stages of the extruder, which removes most of the high printing from the material. In addition, there will be another filtration system at the end of the second stage extruder, which facilitates the recovery of highly contaminated material.
MELT FILTRATION
>>> Plate duplex filter:
Economical and efficient, easy to operate;
>>>>Piston type large area filter:
Suitable for heavy contaminated materials;
Suitable for large capacity recovery machines.
>>>SCF type self-cleaning filter:
No need to replace the screen;
Automatic discharge of impurities;
60 mesh, 80 mesh, 100 mesh, 120 mesh can be realized.
PELLETIZING SYSTEM
>>For different materials and different usage scenarios,
We can provide you with different pelletizing systems.
Water ring pelletizing systems:
Standard pelletizing methods in the ACS-H system;
Automatic adjustment of the pelletizing head;
RPM of the rotating blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically.
Applicable to a wider range of materials.
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
DRYING & PACKING SYSTEM
>>> Vibration:
Sieve is made of Stainless steel ;
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing.
INTELLIGENCE OPERATING
>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.
Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China
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