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PP/PE Post-Consumer Film Non Woven Plastic Recycling Machine
To meet the market demand, ACERETECH has developed and launched an environmentally friendly 3-in-1 plastic pelletizing and recycling system, the ACS-PRO compaction pelletizer, which has excellent degassing and filtering performance for recycling.
It is different from conventional pelletizing lines. This ACS-PRO is the new standard recycling and pelletizing system with optimized extra long L/D ratio, filtering before vacuum degassing, especially suitable for recycling and pelletizing of waste plastics such as highly contaminated and heavy printing.
Materials can be handled:
Machine Working Process:
The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder ,middle filtering system, double zone vacuum degassing system, second filter system, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.
PP/PE Post-Consumer Film Non Woven Plastic Recycling Machine
To meet the market demand, ACERETECH has developed and launched an environmentally friendly 3-in-1 plastic pelletizing and recycling system, the ACS-PRO compaction pelletizer, which has excellent degassing and filtering performance for recycling.
It is different from conventional pelletizing lines. This ACS-PRO is the new standard recycling and pelletizing system with optimized extra long L/D ratio, filtering before vacuum degassing, especially suitable for recycling and pelletizing of waste plastics such as highly contaminated and heavy printing.
Materials can be handled:
Machine Working Process:
The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder ,middle filtering system, double zone vacuum degassing system, second filter system, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.
Applicable Recycled Materials:
PP/PE film/ industrial film/ post-cosumer film
LDPE/HDPE bags
Soft material
PP woven bag
PP non-woven/baby diaper non woven
EPS/XPS foam material/ Fish box foam material/ Package foam material
PP/PE/ABS/PS/PC flakes/regrinds
PVB film/flakes
Machine Parameter:
Model | Compactor Volume (L) | Screw diameter(mm) | L/D ratio | Productivity(kg/h) for LDPE/LLDPE | Productivity(kg/h) for BOPET/PET |
ACS-PRO1008 | 800 | 100 | 50 | 400-500 | 500-600 |
ACS-PRO1414 | 1400 | 140 | 50 | 900-1000 | 900-1150 |
ACS-PRO1616 | 1600 | 160 | 50 | 1300-1500 | 1200-1600 |
ACS-PRO1828 | 2800 | 180 | 50 | 1800-2000 | 1800-2100 |
Applicable Recycled Materials:
PP/PE film/ industrial film/ post-cosumer film
LDPE/HDPE bags
Soft material
PP woven bag
PP non-woven/baby diaper non woven
EPS/XPS foam material/ Fish box foam material/ Package foam material
PP/PE/ABS/PS/PC flakes/regrinds
PVB film/flakes
Machine Parameter:
Model | Compactor Volume (L) | Screw diameter(mm) | L/D ratio | Productivity(kg/h) for LDPE/LLDPE | Productivity(kg/h) for BOPET/PET |
ACS-PRO1008 | 800 | 100 | 50 | 400-500 | 500-600 |
ACS-PRO1414 | 1400 | 140 | 50 | 900-1000 | 900-1150 |
ACS-PRO1616 | 1600 | 160 | 50 | 1300-1500 | 1200-1600 |
ACS-PRO1828 | 2800 | 180 | 50 | 1800-2000 | 1800-2100 |
FEEDING &COMPACTING
>> A wide variety of intelligent feeding options are available for:
Belt conveyor for plastic scrap;
Roll scrap with optional roll traction device;
Feeding speed automatically.
>>> Powerful crushing and compaction device:
Rotating blades of the compactor will cut the incoming scrap;
Frictional heating will dry and compact the material;
Direct feeding from the compactor to the extruder.
Sliding door to handle film and rigid scrap.
EXTRUSION & DEGASSING
>> Special single-screw extruder:
Equipped with an integrated design with high torque gearbox;
34D to 36D processing section for slow melting of plastics;
Bimetallic screw and barrel sensor with twice the usual service life.
>> Dual-zone vacuum degassing system:
Dual-zone degassing for effective removal of volatiles;
Equipped with vacuum tank for storing impurities, small molecules or oil in the exhaust.
MELT FILTRATION
>>> Plate type double station filter:
Cost - effective,Easy to operate;
>>> Piston type large area filter:
Suitable for heavy contaminated material
Suitable for large capacity recycling machine;
>>> SCF type Self-clean filter
No need to change the mesh screen;
Automatically discharge the impurities;
Can realize 60mesh, 80mesh 100mesh and 120mesh
PELLETIZING SYSTEM
>>> For different materials and different usage scenarios, we can provide you different pelletizing systems. Water-ring pelletizing system:
Standard granulating method in ACS-H system;
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically
Applicable to a wider range of material
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
DRYING & PACKING SYSTEM
>>> Vibration:
Sieve is made of Stainless steel ;
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing
INTELLIGENCE OPERATING
>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.
FEEDING &COMPACTING
>> A wide variety of intelligent feeding options are available for:
Belt conveyor for plastic scrap;
Roll scrap with optional roll traction device;
Feeding speed automatically.
>>> Powerful crushing and compaction device:
Rotating blades of the compactor will cut the incoming scrap;
Frictional heating will dry and compact the material;
Direct feeding from the compactor to the extruder.
Sliding door to handle film and rigid scrap.
EXTRUSION & DEGASSING
>> Special single-screw extruder:
Equipped with an integrated design with high torque gearbox;
34D to 36D processing section for slow melting of plastics;
Bimetallic screw and barrel sensor with twice the usual service life.
>> Dual-zone vacuum degassing system:
Dual-zone degassing for effective removal of volatiles;
Equipped with vacuum tank for storing impurities, small molecules or oil in the exhaust.
MELT FILTRATION
>>> Plate type double station filter:
Cost - effective,Easy to operate;
>>> Piston type large area filter:
Suitable for heavy contaminated material
Suitable for large capacity recycling machine;
>>> SCF type Self-clean filter
No need to change the mesh screen;
Automatically discharge the impurities;
Can realize 60mesh, 80mesh 100mesh and 120mesh
PELLETIZING SYSTEM
>>> For different materials and different usage scenarios, we can provide you different pelletizing systems. Water-ring pelletizing system:
Standard granulating method in ACS-H system;
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically
Applicable to a wider range of material
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
DRYING & PACKING SYSTEM
>>> Vibration:
Sieve is made of Stainless steel ;
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing
INTELLIGENCE OPERATING
>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.
Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China
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