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Private Label Water Ring Cutting Granulator Machine

The ADS series single screw extruder and pelletizing system is a specialized and reliable system for the recycling and regrinding of rigid plastic scrap. It is a highly efficient and continuous system for regranulating rigid plastics (e.g. PP/PE/ABS/PS/PSB/PA flakes), regrinded and crushed plastics into pellets through melting, plasticizing, vacuum degassing and filtering systems.
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  • ACERETECH

Private Label Water Ring Cutting Granulator Machine

The ADS series single screw extruder and pelletizing system is a specialized and reliable system for the recycling and regrinding of rigid plastic scrap. It is a highly efficient and continuous system for regranulating rigid plastics (e.g. PP/PE/ABS/PS/PSB/PA flakes), regrinded and crushed plastics into pellets through melting, plasticizing, vacuum degassing and filtering systems.1

Materials can be handled:

2

Production Process:

3

Applicable Recycled Materials:

PP PE rigid flakes

PP PE regrinds

ABS PS engineer plastic flakes

HDPE/LDPE pipe flakes

HDPE bottle flakes

PMMA PC flakes/rigid flakes

Crushed material


Machine Parameter:

Model

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ADS100/120

100

32

110

260-350

120

10

30

ADS120/150

120

32

132

330-420

150

10

37

ADS150/180

150

32

185/200

550-650

180

10

45

ADS180/200

180

32

250/315

800-1000

200

10

55


4 (1)

FEEDING

>>For automatic feeding of plastic flakes, the screw loader and screw feeder are equipped with an ASE single-screw extruder.

>>>As a standard design, the plastic flakes are fed to the screw feeder through the screw loader; we can also install magnetic frames in the screw loader storage silo as an option to prevent the presence of metal inside the material;

>>>The feeder motor is controlled by ABB/Schneider inverter; the level sensor installed in the screw feeder hopper helps to achieve automatic filling.

4 (2)

5

PLASTICIZING AND DEGASSING

>> A special single-screw extruder for gentle melting of crushed plastic chips. Capacity range is 150-1000kg/h.

>>>The extrusion part consists of high torque gear box, motor, screw and barrel, vacuum degassing system.

>>>The screw and barrel are made of bimetal material for longer service life.

>>>Ceramic heater is installed on the barrel as standard heater for heating and melting plastic scrap, and blower for cooling the barrel.


6 (1)

SECOND STAGE EXTRUDER

>> With this second stage extruder, you will implement another vacuum degassing system between the two stages of extrusion, which removes most of the high printing from the material. In addition, there will be another filtration system at the end of the second stage extruder, which facilitates the recovery of highly contaminated material.


6 (2)

7 (1)

MELT FILTRATION

>>>Plate screen changer for low MFI materials, such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be from 120mm to max 400mm.

>>>Piston screen changer, filter area up to 3000cm2, suitable for industrial waste plastics recycling.

>>>SCF screenless filter, no need to replace the screen, automatic discharge of impurities, continuous working system with high efficiency.


7 (2)

8 (1)

PELLETIZING SYSTEM

>>For different materials and different usage scenarios, we can provide you with different pelletizing systems.

Water ring pelletizing systems:

Standard pelletizing methods in ASE systems;

Automatic adjustment of the pelletizing head;

RPM of the rotating blades is automatic.



8 (2)

9 (1)

PELLETIZING SYSTEM

>>> Under-water pelletizing system:

Suitable for big capacity, automatically,

Applicable to a wider range of materials.





9 (2)

10 (1)

PELLETIZING SYSTEM

>>> Water-strands pelletizing system:

Cost-effective;

Suitable for the material which MFI is higher than 8.





10 (2)

11 (1)

VIBRATION DRYER AND PACKING SYSTEM

>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption. Pellets after drying moisture can be controlled within 1%.





11 (2)

12 (1)

CONTROL ABINET

>>> Frequency inverter: ABB/Schneider.

* One button“START

* One button“STOP”

* Emergency Stop.

* Protection switch

* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.


12 (2)

13

公司介绍2022.05.30_01公司介绍2022.05.30_02公司介绍2022.05.30_03公司介绍2022.05.30_04

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