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AWS-PE Environmental Plastic PE Waste Washing Line With ABB Appliances

With years of technology modification and process experience precipitation, ACERETECH has a variety of different solutions for recycling PP PE scraps (LDPE/LLDPE film, PP woven bags, PP non-woven, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With advanced modular design, ACERETECH can freely combine each standard module to provide to customers specialized solutions.

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  • AWS-PE
  • ACERETECH

With years of technology modification and process experience precipitation, ACERETECH has a variety of different solutions for recycling PP PE scraps (LDPE/LLDPE film, PP woven bags, PP non-woven, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With advanced modular design, ACERETECH can freely combine each standard module to provide to customers specialized solutions.

1

ACERETECH team integrated the cleaning line technology in Europe and China and continuously optimized it. Finally, it developed a series of modular equipment that can adapt to the different characteristics materials. Aiming at blow molding packaging bottle/box/cup/barrel/bucket and injection waste recycling. It can realize a cleaning and recycling line and handle hard materials at the same time. And flexible plastic.

Including sorting, size reduction, metal removing, cold and hot washing, high efficiency friction washing and drying modular.Which can remove ferrous and nonferrous metals, sand, oil, glue, paper and many other different contaminants efficiency.

Our principal: best long-term production with lowest investment.

Main components of PP PE plastic washing line:

1.Input Belt conveyor

2.Shredder

3.L type belt conveyor

4.Magnetic separation belt

5.Pre-washer machine

6.Crusher

7.Screw loader

8.Friction washer

9.Flotating separation tank

10.Friction washer

11.Drying system( Squeezer, Centrifugal dryer, Pipeline dryer)

12.Storage silo

13.Electrical control cabinet

Final products

清洗最终产品

Device parameters
Size
Capacity
Capacity
Equipment footprint
AWS PE 05
500kg/h
150KW
120m 2
AWS PE 10
1000kg/h
190KW
260m 2
AWS PE 20
2000kg/h
290KW
380m 2
Device parameters
Content
Average energy consumption per ton of bottle
Electricity
180-250KW
Water
1.5-3T
Compressed air
0.5-1m 3
Steam (optional)
0-100KG
Detergent (optional)
0-5KG
2

Belt Conveyor

Feeding conveyor to the shredder:

* With Load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;

* Equipped with pull switch surround the conveyor.

Metal detector as optional, for detection of metallic contaminants for protecting of the shredder.


3

Shredder

* For reduce plastic material size.

* 35% more space inside the cutting chamber built-in hydraulic ram;

* Variable faster ram movement;

* Less space occupied than traditional shredders with horizontal rams;

* Enclosed cutting chamber to prevent;

4

L Type Belt Conveyor

Feeding conveyor to the next machine.

L Type belt conveyor connected with the Trommel.

Equipped with pull switch surround the conveyor.

5

Trommel

Remove stone, dust, loosen caps and small metal.

6

Prewasher

* The separation tank, built in stainless steel;

* Discharge drum;

* Double discharge system for “heavies”, 500 x 500 mm square, motorized valves;

* With pneumatic water in-feed-valve, automatic level control via electronic feeler;

* With compressor blower to inject compressed air to the bottom of the tank;

* With working platform;

7

Crusher

* The optimal rotor and crushing chamber design reduces energy consumption and increases production;

* The most ideal rotor blade is particularly suitable for heavy material crushing;

* The precise gap between the rotary knife and the fixed knife and the design of the rotor ensure uniformity of the particles and noise controlled in the lowest range;

8

Screw Loader

* To convey plastic flakes out of crusher into friction washer;

* Parts, that contact with water are made of SUS304.


9

Friction Washer

* Housing built in stainless steel, welded construction;

* Reinforced, mild steel and higher speed rotor;

* Oversized, outside mounted bearings;

* Stainless steel screen, hole size 3 mm;

* Stainless steel feed - and discharge hoppers for the plastic flakes;

* Water discharge at the bottom;

10

Electronic Control

* For separation of contaminants or other plastics with gravity > 1 g/cm³ from plastic;

* The separation tank as described above, built in stainless steel;

* Conveying paddles for submerging the material under the water surface;

* Discharge screw;

* Scraper conveyor for discharge of “heavies”;

* All drives AC force ventilated motors, to be controlled via frequency converters;

* Stainless steel separation tank body in "Multi Chamber" version for higher separation efficiency and final flake quality;

* With pneumatic water in-feed-valve, automatic level control via electronic feeler;

11

Dewatering Machine

* Easy maintenance;

* High effective drying and cleaning;

* Reinforced, mild steel and high-speed rotor with exchangeable padels;

* Stainless steel screen hole size 2-3mm in polygon version for higher washing /drying effect;

* Easy replacement of screens (segmental design);

* Housing built in mild steel, welded construction;

* Oversized, outside mounted bearings;


12

Pipe Drying System

With connecting pipes to the dryer;

Connecting pipes to the cyclone installed above the thermal dryer;

Parts in contact with material built in stainless steel.


13

Storage Silo

* No vertical screw, large base area, higher construction means greater volume;

* Greatly reduced power consumption, agitator breakages due to overloading are avoided;

* Dust free direct feed without a cyclone separator, better filling and easier dust separation possible;

* Lower operating costs for electricity and maintenance;

* No drive gear for an agitator mounted under the silo that would be difficult to protect against moisture and fines.


公司介绍2022.05.30_01公司介绍2022.05.30_02公司介绍2022.05.30_03公司介绍2022.05.30_04

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