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Factory Single Shaft Shredder With Siemens Plc

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  • Shredder Series

  • ACERETECH

Factory Single Shaft Shredder With Siemens Plc

ACERETECH specializes in design, planning and manufacturing overall plan for recycling plastics. We provide optimized solutions for different application scenarios, so that shredder and crusher meet actual needs, and can be friendly applied to related operations, which is the original intention of our design and manufacture shredders crushers.

Aceretech Recyclable Plastics Include:

* LLDPE/LDPE/HDPE/PE/EPE film, crushed material, lithium battery film, foamed pearl cotton

* PP/OPP/BOPP/CPP film, woven bag,non-woven fabric (melt blown)
* PA66 fishing net, silk, factory trim, carpet
* PET/BOPET bottle flakes, film, silk, waste cloth, foam,optical film
* PTT wire
* EPS/XPS crushed material, cold briquetting foam, hot melt foam, insulation board
* HIPS/PC/ABS home appliance housing, electronic waste, factory plastic
* PVB crushed material, flakes
* PU

HS series big sized single shaft shredder

HS series is big sized single shaft shredder with large internal volume. The redesigned hydraulic pusher not only improves the power transmission and pushing speed, but also effectively avoids the occurrence of material blocking and the wear of the internal guide rails. This specially designed device creates about 35% more space in the cutting chamber. This series shredder adopts high-efficiency V type rotor design. The minimum width of the rotor is 1200mm, the maximum width is 2000mm, and the rotation diameter is 560mm. The rotor is driven by an oversized gearbox. The low speed of 85rpm ensures smooth running with high torque. The hydraulic station is tightly integrated with the shredder chamber, which saves space and protects the hydraulic station. It is also easy to replace and maintain. The whole machine is welded by a special welding process, which can greatly improve the stability of the whole machine and can effectively prevent splashing. At the same time, the HS series has all the advantages of other shredders, including the special design of rotor knives and knife holders, external bearings, and convenient and advanced intelligent control systems.

HS series shredder is designed to meet the requirement of waste recycling in various industries,including bulk materials, pipes, films,woven bags, and all kinds of electronic cable scrap,ICB buckets,waste paper,used wood and various organic materials.

HS series
Item Unit HS1200 HS1600 HS2000

Rotor diameter

mm 560 560 560
Number of rotor knives pcs 105/112+29 140/152+39 180/192+49
Number of stator knives pcs 2*3 2*4/2*3 2*5
Hydraulic feeding ram kw 5.5 5.5 7.5
Feed opening mm 1120*1570 1400*1570 1960*1570
Standard screen mm 40-100 40-100 40-100
Chamber size mm
800*1000 800*1290 800*1860
Motor Kw 90 110 75*2
Machine weight kg 9000 11000 13000

001

XS series shredder---heavy-duty single-shaft shredder

XS series shredder is a heavy-duty single-shaft shredder equipped with a powerful two-speed swing-type hydraulic pusher. This design can avoid the occurrence of material blocking and reduce the wear of the internal guide rail. This model is welded by a special welding process. The mechanical structure is stronger. The crushing capacity of the single machine is 30-40% higher than that of other brands. It is suitable for recycling various waste materials. The shredder is equipped with diameter 750mm ACERETECH effective V type rotor with width ranging from 1500mm to 3000m. The low speed of 45rpm ensures smooth running with high torque. The hydraulic workstation is tightly integrated with the shredder chamber, which saves space and protects the hydraulic station, and is easy to replace and maintain. XS series heavy-duty single-shaft shredder adopts intelligent PLC control system. The rotor can be surface hardened and wear-resistant according to customer requirements. According to the characteristics of different shredded materials, we provide customers with optional water cooling systems.

XS series heavy-duty single-shaft shredders can meet customers' requirements for high-capacity shredding. They are widely used in wide or thick waste cardboard, refrigerator shells, large household appliance shells, daily life waste products, rubber products and automobile tires.

XS series
Item Unit XS1500 XS2000 XS3000
Feed opening mm 2540*1620 2540*2020 2540*2820
Rotor diameter mm 750 750 750
Rotor speed rpm 52
52
52
Motor power kw 2*75 2*90 2*132
Number of rotor knives pcs 76
96
136
Number of stator knives pcs 4
5 7
Hydraulic feeding ram kw 11
11
11
Standard screen mm 40-100 40-100 40-100
Chamber size mm 1500*1490 1500*1900 1500*2700

002

MS series----single-shaft shredder

MS series single-shaft shredder is a model specially developed for recycling companies with large waste plastic disposal capacity This series of single-shaft shredders are equipped with powerful adjustable hydraulic pushers.This design prevents material jams and reduces wear on the internal rails. The shredder is equipped with diameter 450mm ACERETECH effective V type rotor with width ranging from 1000mm to 2000m . The hydraulic workstation is tightly integrated with the shredder chamber, which saves space and protects the hydraulic station, and is easy to replace and maintain. The design of the standard V-type rotor, the equipped cutters, holders as well as the external bearings and hydraulic screen brackets have been recognized by customers and received good feedback. The MS series shredder can further adjust the design according to customers' requirements for waste disposal. Customers can choose cooling systems, rotor surface hardening treatment and other anti-wear devices.

The design of the MS series shredder can meet the requirements of various waste plastic recycling companies, including general waste recycling, electronic waste recycling, and domestic waste recycling processing. There are many types of recyclable materials, such as various plastic blocks, plastic trays, pipes, films, woven bags, etc., as well as various types of electronic cable waste, ICB buckets, large household appliance housings, waste paper, waste wood and various organic materials. The size of the mesh screen can be determined according to the crushing material and the next processing requirements.

MS series
Item Unit MS850 MS1200 MS1500 MS2000
Feed opening mm 840*1570 1120*1570 1400*1570 1960*1570
Rotor diameter mm 460
460
460 460
Rotor speed rpm 74
74
74 74
Motor power kw 37
55
75 2*55
Number of rotor knives pcs 60
81
102 144
Number of stator knives pcs 2*3 2*4 2*5 2*7
Hydraulic feeding ram kw 3.75 5.6 5.6 5.6
Standard screen mm 40~100 40~100 40~100 40~100
Chamber size mm 800*730 800*1000 800*1290 800*1860

003

LS series ----single shaft light shredder
LS series single shaft light shredder has been specially designed for waste plastic products with small volume and wall thickness. This series of shredders have a tangential in-feed to eliminate the need for a hydraulic feeding system. Outboard bearings and E-type smooth rotors with rotor widths of 600mm and 800mm, driven by a reducer. The rotor knife is fixed on the rotor by a moving knife holder. The rotor knife adopts a square knife with a groove in the middle. The 4 corners of the rotor knife can be used alternately, and each knife can be used 4 times continuously. The ultra-low speed of 60rpm combined with the compact design of the shredder itself makes it even quieter when shredding blocks. The plug-and-play intelligent control system guarantees that the equipment is ready at any time and place. Compared with other large shredders, LS series has a small footprint, flexible movement, and more convenient and fast maintenance.
LS series shredder has been designed for small and medium sized parts,such as:Pipes with small volume and wall thickness, Waste hollow, sheet, profile from plastic production manufacture, Lumps and purges from injection manufacture.

LS series
Item Unit LS600 LS800
Feed opening mm 580*1200 780*1200
Rotor diameter mm 250
250
Rotor speed rpm 61
61
Number of stator knives pcs 26
34
Number of rotor knives pcs 2*2 2*3
Motor kw 18.5 22

004

PS Series of Pipe Shredder

The main focus of the PS shredder isthe shredding of large diameter pipes or bundles of smaller pipes and profiles made from HDPE, PP and all kinds of PVC. Further the machines can be used for recycling of other plastic parts, such as large lumps, stacked dustbins and pallets. In combination with other ACERETECH size reduction equipment such as granulators and pulverizers, we are able to provide acomplete turn key recycling solution.

The PS shredders are the worlds first single shaft shredders able to handle large diameter pipes up to 1200 mm without the need for pre cutting. Since their introduction they became the popular standard for pipe shredding and are used by the leading pipe manufacturers all over the world. More than 100 installations demonstrate our technological leadership in this industry and continuing innovation based on market demands and customer feedback. Depending on the pipe diameter the PS rotor diameter and width range from 800 to 1500 mm. The standard hopper fits all pipe lengths of up to 3-6m. The combination of advanced controls, low rotor speed and smooth hydraulics create a reliable and easy to use system.

PS Series
Item Unit PS800 PS1000 PS1500
Feed opening mm 3860*700 6700*870 6700*1300
Rotor diameter mm 800
980 1430
Rotor speed rpm 40 36 23
Motor power kw 2*37 2*45 2*55
Number of rotor knives pcs 60
108
204
Number of stator knives pcs 3
4
5
Hydraulic feeding ram kw 11 15
15
Machine weight ton 11
20
25
Chamber size mm
3500*630 6000*800 6000*1200

005

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