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ACS Compacting and Pelletizing Machine
To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-HTM COMPACTING AND PELLETIZING MACHINE.
It is different from traditional granulation line.This ACS-HTM smart plastic recycling pelletizing machine pays more attention to protecting the physical properties of environmental plastics, can maintain the plasticity, toughness and durability of the original environmental plastics as far as possible.
Materials Can Be Handled:
Machine Working Process:
The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder with double zone vacuum degassing system, filters, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACS-HTM pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. And with precise temperature control and optimized plasticization design, it ensures reliable quality of plastic granules.
ACS Compacting and Pelletizing Machine
To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-HTM COMPACTING AND PELLETIZING MACHINE.
It is different from traditional granulation line.This ACS-HTM smart plastic recycling pelletizing machine pays more attention to protecting the physical properties of environmental plastics, can maintain the plasticity, toughness and durability of the original environmental plastics as far as possible.
Materials Can Be Handled:
Machine Working Process:
The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder with double zone vacuum degassing system, filters, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACS-HTM pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. And with precise temperature control and optimized plasticization design, it ensures reliable quality of plastic granules.
Applicable Recycled Materials:
* PP/PE film/ industrial film/ post-cosumer film
* LDPE/HDPE bags
* Soft material
* PP woven bag
* PP non-woven/baby diaper non woven
* PVB film/flakes
* PET/Nylon PA6 PA66 film/fiber/filament/fiber cloth
* PP/PE/ABS/PS/PC flak
* EPS/XPS foam material/ Fish box foam material/ Package foam material
* ES/regrinds
Machine Parameter:
ACS-HTM series single-stage compactor-granulator machine | ||||||
Model | Compactor Volume (L) | Compactor motor | Screw diameter(mm) | L/D ratio | Power(kw) | Productivity(kg/h) |
ACS-H300/80 | 300 | 37 | 80 | 42 | 45/55 | 160-220 |
ACS-H500/100 | 500 | 55 | 100 | 42 | 90/110 | 300-380 |
ACS-H800/120 | 800 | 90 | 120 | 42 | 132 | 450-500 |
ACS-H1000/140 | 1000 | 110 | 140 | 42 | 160/185 | 500-650 |
ACS-H1200/160 | 1200 | 132 | 160 | 42 | 220/250 | 800-1000 |
ACS-H1400/180 | 1400 | 160 | 180 | 42 | 315 | 1000-1200 |
Applicable Recycled Materials:
* PP/PE film/ industrial film/ post-cosumer film
* LDPE/HDPE bags
* Soft material
* PP woven bag
* PP non-woven/baby diaper non woven
* PVB film/flakes
* PET/Nylon PA6 PA66 film/fiber/filament/fiber cloth
* PP/PE/ABS/PS/PC flak
* EPS/XPS foam material/ Fish box foam material/ Package foam material
* ES/regrinds
Machine Parameter:
ACS-HTM series single-stage compactor-granulator machine | ||||||
Model | Compactor Volume (L) | Compactor motor | Screw diameter(mm) | L/D ratio | Power(kw) | Productivity(kg/h) |
ACS-H300/80 | 300 | 37 | 80 | 42 | 45/55 | 160-220 |
ACS-H500/100 | 500 | 55 | 100 | 42 | 90/110 | 300-380 |
ACS-H800/120 | 800 | 90 | 120 | 42 | 132 | 450-500 |
ACS-H1000/140 | 1000 | 110 | 140 | 42 | 160/185 | 500-650 |
ACS-H1200/160 | 1200 | 132 | 160 | 42 | 220/250 | 800-1000 |
ACS-H1400/180 | 1400 | 160 | 180 | 42 | 315 | 1000-1200 |
FEEDING &COMPACTING
>>> Multiple selection of smart feeding method:
Plastic scraps can choose belt conveyor;
Rolls’ scraps can choose roll hauling off device;
Feeding speed is automatically.
>>> Strong crushing and compacting unit:
Rotatory blades of compactor will cut up incoming scraps;
Frictional heating will dry and compacts the materials;
Feed from the compactor directly into the extruder.
Sliding gate make it can handle both film and rigid scraps.
EXTRUSION & DEGASSING
>>> Specialized single screw extruder:
Equipped with high torque gearbox with integrated design;
34D to 36D processing section to gently melt the plastics;
Bi-metal Screws and barrelsensure 2 times use life than usual.
>>> Double-zone vacuum degassing system:
Double-zone degassing can remove the volatiles efficiency;
Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.
MELT FILTRATION
>>> Plate type double station filter:
Cost - effective,Easy to operate;
>>> Piston type large area filter:
Suitable for heavy contaminated material
Suitable for large capacity recycling machine;
>>> SCF type Self-clean filter
No need to change the mesh screen;
Automatically discharge the impurities;
Can realize 60mesh, 80mesh 100mesh and 120mesh.
PELLETIZING SYSTEM
>>> For different materials and different usage scenarios, we can provide you different pelletizing systems.
Water-ring pelletizing system:
Standard granulating method in ACS-H system;
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically,
Applicable to a wider range of materials.
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
DRYING & PACKING SYSTEM
>>> Vibration:
Sieve is made of Stainless steel ;
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing.
INTELLIGENCE OPERATING
>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.
FEEDING &COMPACTING
>>> Multiple selection of smart feeding method:
Plastic scraps can choose belt conveyor;
Rolls’ scraps can choose roll hauling off device;
Feeding speed is automatically.
>>> Strong crushing and compacting unit:
Rotatory blades of compactor will cut up incoming scraps;
Frictional heating will dry and compacts the materials;
Feed from the compactor directly into the extruder.
Sliding gate make it can handle both film and rigid scraps.
EXTRUSION & DEGASSING
>>> Specialized single screw extruder:
Equipped with high torque gearbox with integrated design;
34D to 36D processing section to gently melt the plastics;
Bi-metal Screws and barrelsensure 2 times use life than usual.
>>> Double-zone vacuum degassing system:
Double-zone degassing can remove the volatiles efficiency;
Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.
MELT FILTRATION
>>> Plate type double station filter:
Cost - effective,Easy to operate;
>>> Piston type large area filter:
Suitable for heavy contaminated material
Suitable for large capacity recycling machine;
>>> SCF type Self-clean filter
No need to change the mesh screen;
Automatically discharge the impurities;
Can realize 60mesh, 80mesh 100mesh and 120mesh.
PELLETIZING SYSTEM
>>> For different materials and different usage scenarios, we can provide you different pelletizing systems.
Water-ring pelletizing system:
Standard granulating method in ACS-H system;
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.
PELLETIZING SYSTEM
>>> Under-water pelletizing system:
Suitable for big capacity, automatically,
Applicable to a wider range of materials.
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
DRYING & PACKING SYSTEM
>>> Vibration:
Sieve is made of Stainless steel ;
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing.
INTELLIGENCE OPERATING
>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.
Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China
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