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ASP Fully Automatic Plastic Recycling Shredding And Pelletizing Machine in Plant Recycling

  • ASP


ASP Fully Automatic Plastic Recycling Shredding And Pelletizing Machine in Plant Recycling

Description of Automatic Plastic Pelletizing Machine

The ASP Fully Automatic Plastic Recycling Pelletizing Machine is a sophisticated apparatus engineered to convert plastic waste into reusable pellets. This transformation is achieved through a series of automated processes, ensuring minimal human intervention and maximum efficiency. The machine is capable of handling various types of plastics, including PET, HDPE, LDPE, PP, and PS, making it a versatile solution for different recycling needs.


Composition of Plastic Pelletizing Equipment

Shredding Unit

The first stage in the pelletizing process involves the shredding unit. Equipped with robust blades and a powerful motor, this unit breaks down plastic waste into smaller fragments. The shredding mechanism is designed to handle a wide range of plastic products, from thin films to rigid containers, ensuring a consistent feed into the subsequent stages.

Washing and Drying System

Following shredding, the plastic fragments undergo a thorough washing and drying process. This system removes impurities such as dirt, labels, and adhesives, ensuring that only clean plastic enters the pelletizing stage. The washing unit utilizes advanced filtration and separation technologies, while the drying system employs efficient heat exchange mechanisms to prepare the plastic for pelletization.

Extrusion and Pelletizing

The heart of the machine is the extrusion and pelletizing unit. Here, the cleaned plastic fragments are melted and extruded through a die to form uniform pellets. The extruder is equipped with precise temperature control and a high-quality screw design to ensure optimal melting and flow of the plastic. The pelletizer, on the other hand, cuts the extruded strands into pellets of desired size and shape.

Cooling and Classification

The final stage involves cooling and classifying the pellets. A water bath or air-cooling system solidifies the pellets, while a classification system sorts them based on size and quality. This ensures that only high-grade pellets are packaged for reuse in various manufacturing processes.

Working Flow

The ASP Fully Automatic Plastic Recycling Pelletizing Machine operates in a seamless and efficient manner. The process begins with the feeding of plastic waste into the shredding unit, where it is reduced to smaller fragments. These fragments then pass through the washing and drying system, emerging clean and dry. The extrusion and pelletizing unit takes over, melting and shaping the plastic into pellets. Finally, the pellets are cooled and classified, ready for distribution and reuse.

Main Advantages

Automation and Efficiency

One of the main advantages of this machine is its high degree of automation. From shredding to pelletizing, each process is automated, ensuring consistent output and minimal manual intervention. This automation translates to increased efficiency and productivity, making it an ideal solution for large-scale recycling operations.

Versatility and Adaptability

The machine's ability to handle various types of plastics makes it a versatile tool in the recycling industry. Whether it's a soft plastic film or a rigid container, the ASP Fully Automatic Plastic Recycling Shredding and Pelletizing Machine can process it with ease. This adaptability allows recycling plants to tackle a wider range of plastic waste, contributing to a more significant environmental impact.

Remote Control and Monitoring

Equipped with advanced remote control and monitoring capabilities, the machine allows operators to oversee and adjust the process from a distance. This feature not only enhances operational convenience but also ensures safety and reduces the need for constant physical supervision.

Industrial-grade Durability

Built to withstand the rigors of industrial environments, the machine boasts robust construction and high-quality components. This industrial-grade durability ensures a long service life and consistent performance, even under heavy usage.

Environmental Impact

By transforming plastic waste into reusable pellets, the ASP Fully Automatic Plastic Recycling Shredding and Pelletizing Machine plays a crucial role in reducing the environmental impact of plastic pollution.

Applicable Products


Applicable Recycled Materials:

PP/PE film, raffia, trim, purge, hollow part, bottle and foaming material, small lumps

PVDF film/lumps

Plant recycling

In house recycling



In collaboration with European shredders supplier, the specialized shredding rotors set to combine with single screw extruders, to pre-reduce, crush and enforcing feed various plasticsscraps; the plastic scraps can be in form of film, bottles, raffia, woven bag/non-woven, fabrics, purges, lumps; it is a universal system for all kinds of plastic scrap, in any kind of condition.



A specialized single screw extruder applied to gently melt the crushed plastics scraps. The handled scraps shall be melted, plasticized on a 32D processing section. With double-zone vacuum degassing system, volatiles such as moisture and low-moleculars will be removed efficiency,especially suitable to heavy printed and moisture-sensitive plastics scraps re-pelletizing.

6 (1)


>>> Plate type screen changer is suitable low MFI material such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be range from 120mm to Max 400mm.

>>> Piston type screen changer which filtration area can up to 3000cm2, suitable for industry waste plastic recycling.

>>> SCF non-mesh filter, no need change filter mesh, automatic discharge impurities, continous working system high efficiency.

6 (2)

7 (1)


>>> For different materials and different usage scenarios, we can provide you different pelletizing systems. 

Water-ring pelletizing system: 

Standard granulating method in ASE system; 

Self-adjusting pelletizing head ;

RPM of rotatory blades is automatic.

7 (2)

8 (1)


>>> Under-water pelletizing system:

Suitable for big capacity, automatically.

Applicable to a wider range of materials.

8 (2)

9 (1)


>>> Water-strands pelletizing system:


Suitable for the material which MFI is higher than 8.


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Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China

Tel: +86-512-58622021
Email: sales@aceretech.com
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