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ADS Double Stage Plastic Recycling Extruder Pelletizer for Rigid Plastic Scraps

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  • ACERETECH

ADS Double Stage Plastic Recycling Extruder Pelletizer for Rigid Plastic Scraps

The ADS series single screw extruder and pelletizing system, is a specialized and reliable system for recycling and re-pelletizing job of rigid plastic scraps. It is an efficiency and continuous system that makes rigid plastics, such as PP/PE/ABS/PS/PVB/PA flakes, regrinds, crushed plastics into granules again with melting, plasticization, vacuum degassing and filtration system.

1

Materials can be handled:

2

Production Process:

3

Applicable Recycled Materials:

PP PE rigid flakes

PP PE regrinds

ABS PS engineer plastic flakes

HDPE/LDPE pipe flakes

HDPE bottle flakes

PMMA PC flakes/rigid flakes

Crushed material


Machine Parameter:

Model

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ADS100/120

100

32

110

260-350

120

10

30

ADS120/150

120

32

132

330-420

150

10

37

ADS150/180

150

32

185/200

550-650

180

10

45

ADS180/200

180

32

250/315

800-1000

200

10

55


4 (1)

FEEDING

>>> To realize automatic feeding of plastic flakes, screw loader and screw feeder are equipped with ASE single screw extruder.

>>> As standard design, plastic flakes conveyed into the screw feeder by the screw loader, we can also install magnetic frame as optional in screw loader storage silo in case material with metal inside;

>>> Feeder motor is controlled by ABB/Schneider inverter; level sensor which installed in the hopper of screw feeder help realize automatic feeding.

4 (2)

5

PLASTICIZATION AND DEGASSING

>>> A specialized single screw extruder applied to gently melt the crushed plastic scraps. Capacity range from 150-1000kg/h.

>>> Extrusion part consists of high torque gear-box, motor, screw&barrel, vacuum degassing system.

>>> Screw&barrel adopts bi-metal material, which enable much longer life time.

>>> Ceramic heater as standard heater installed on the barrel to heat and melt plastic scraps, air blower to cool the barrel.


6 (1) THE SECOND STAGE EXTRUDER MACHINE

>>> With this second stage extruder, you will achieve another vacuum degassing system between the two stage extruders, it can remove the most of the high printing on the material. Also, you will have another filter system at the end of the second stage extruder, which is good for high contaminated material recycling.


6 (2)

7 (1)

MELT FILTRATION

>>> Plate type screen changer is suitable low MFI material such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be range from 120mm to Max 400mm.

>>> Piston type screen changer which filtration area can up to 3000cm2, suitable for industry waste plastic recycling.

>>> SCF non-mesh filter, no need change filter mesh, automatic discharge impurities, continous working system high efficiency.


7 (2)

8 (1)

PELLETIZING SYSTEM

>>> For different materials and different usage scenarios, we can provide you different pelletizing systems.

Water-ring pelletizing system:

Standard granulating method in ASE system;

Self-adjusting pelletizing head ;

RPM of rotatory blades is automatic.



8 (2)

9 (1)

PELLETIZING SYSTEM

>>> Under-water pelletizing system:

Suitable for big capacity, automatically,

Applicable to a wider range of materials.





9 (2)

10 (1)

PELLETIZING SYSTEM

>>> Water-strands pelletizing system:

Cost-effective;

Suitable for the material which MFI is higher than 8.





10 (2)

11 (1)

VIBRATION DRYER AND PACKING SYSTEM

>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption. Pellets after drying moisture can be controlled within 1%.





11 (2)

12 (1)

CONTROL ABINET

>>> Frequency inverter: ABB/Schneider.

* One button“START

* One button“STOP”

* Emergency Stop.

* Protection switch

* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.


12 (2)

13

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