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ATE Patented Twin Screw Plastic Recycling Extruder Granulator for Color Masterbatches

Aceretech's ATE series of twin-screw extrusion pelletizing machine is used for recycling PET bottle/sheet/film flakes, regular solid polymer flakes, and polymer compounding.
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  • ACERETECH

ATE Series Co-rotating Parallel Twin Screw Extruder pelletizing machine

ACERETECH ATE Series Co-rotating Parallel Twin Screw Extruder pelletizing machine consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc. Which is a specialized and reliable system.

1

ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance.

Thanks to the modular principle, ATE extruderscan provide highly customizable solutions according to customers’ process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Multiple cutting system can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Typical Applications:

1.Fiber reinforcement: glass fiber, carbon fiber reinforced PP,PA,PBT,ABS,AS,PC,POM,PPS,PET,PPO,PSF,LCP,etc.

2.Ploymer blending :bleding of PC+ABS, PA+ABS,CPE+ABS,PP+EPDM,PA+SBS,etc.

3.Incorporation of fillers :CaCO3,Tale,TiO2,carbon black filled PE,PP,or EVA etc.

4.Cable Compounds:cable sheath,cable insulation compounds of LDPE,HDPE,LLDPE,MDPE;radiation-crosslinkable compounds ,optical fiber protection compounds ,heat-shrinkable polymer compounds.

5.Special Compounds :PPR pipe compounds,PE compounds for crosslinked pipes,tobacco filter compounds,etc

6.High Concentration Color Masterbatches: PE,ABS,PS,EVA,PET,PP etc. With high concentration of pigments and other procrssing aids.

7.Masterbatches with Flame Retardants:PP,PA,ABS,EVA,PBT etc.with flame retardants and other additives.

8.Special Functional Masterbatches :Masterbatches with anti-static,anti-abcteria ,or other special functional fillers.

9.Masterbatches for Degradable Polymers:PP,PE,PS etc. Blended with high concentration of starch and other processing aids.

Final Product Shape:

Pellets

Capacity:

300KG/H-1500KG/H(Depends on the raw material)

Guarantee Period:

13 months for mechanical parts from date of bill of lading.

Applicable Products

2

Applicable recycled materials:

PP/PE/PET/ABS/PC flakes recycling

PP /PE color masterbatch

PC+ABS, PA+ABS, CPE+ABS, PP+EPDM, PP+SBS, PE, EVA filled with CaCO3

PP, PA, PBT, ABS, AS, PC, POM, PPS, PET with glass fiber compounding

Parameter of ATE Twin screw extruder

Machine size

Screw diameter(mm)

LD

Screw speedMax. (rpm)

Motor power(KW)

Torque per shaft(Nm)

Specific torque

T/A3

Throughput rate(kg/h)

ATE35

35.6

32-64

600

18.5

115

4.2

40-80

ATE52

51.4

32-64

600

55

415

5.2

150-250

ATE65

65.4

32-64

600

90

675

4.8

200-400

ATE75

71

32-64

600

132

990

4.6

300-700

ATE95

93

32-64

600

315

2365

5

550-1500


3 (1) FEEDING

>>> To realize automatic feeding of plastic flakes, screw loader and screw feeder are equipped with ASE single screw extruder.

>>> As standard design, plastic flakes conveyed into the screw feeder by the screw loader, we can also install magnetic frame as optional in screw loader storage silo in case material with metal inside;

>>> Feeder motor is controlled by ABB/Schneider inverter; level sensor which installed in the hopper of screw feeder help realize automatic feeding.

3 (2)

4 (1) MELT FILTRATION

>>> A regular single plate/piston double station screen changer or non-stop double plate/piston four-station screen changer can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of input material as well as the planned use of granules. high efficiency.



4 (2)

5 (1) PELLETIZING SYSTEM

>>> Die-face water ring pelletizing system set as the standard granulating method in ACSS-HTM system.

>>> Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. RPM of rotatory blades is automatic based on melt extruding pressure.



5 (2)

6 (1) TWIN-SCREW EXTRUDER

>>> Screw diameter: 71 mm. L/D = 40 Main drive motor: AC 132 Kw. Speed controlled by ABB/Schneider inverter. Rotary speed of extruder: 60~600rpm Processing section (barrels and screw elements).





6 (2)

7 SOFT WATER COOLING SYSTEM

>>> Material of input and output pipes is stainless steel. Manual valves to adjust flowing rate of cooling water; solenoid valves are to control opening and closing of cooling water flowing in.





8 (1) VIBRATION DRY AND PACKING SYSTEM

>>> Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption..





8 (2)

9 (1)

INTELLIGENT CONTROL

>>> Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only”

>>> Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button.

>>> Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.


9 (2)

10

公司介绍2022.05.30_01公司介绍2022.05.30_02公司介绍2022.05.30_03公司介绍2022.05.30_04

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