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ACS-Pro Soft Material Plastic Machine Recycle Small Plastic Granulator

To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-PRO COMPACTING AND PELLETIZING MACHINE, which is excellent degassing and filtering performance for recycling.
Availability:
  • ACS-Pro

  • ACERETECH

ACS-Pro Soft Material Plastic Machine Recycle Small Plastic Granulator

To meet the market demand, ACERETECH has developed and launched an environmentally friendly three-in-one plastic pelletizing and recycling system, the ACS-PRO compacting and pelletizing machine, with excellent degassing and filtering performance for easy recycling.

1

Unlike conventional pelletizing lines, ACS-PRO is a new standard recycling pelletizing system with optimized extra-long aspect ratio and filtration before vacuum degassing, which is especially suitable for highly polluting, heavy printing recycling and other waste plastics and pelletizing.

Materials that can be handled:

2

Machine working process:

The equipment includes belt conveyor / traction feeding device, compactor, single screw extruder, intermediate filtration system, dual zone vacuum degassing system, secondary filtration system, water ring pelletizing system / underwater pelletizing / water pulling strip pelletizing system / underwater pelletizing pulling strip pelletizing system, dryer, product silo and electric cabinet control system.

3

With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.

Applicable Recycled Materials:

PP/PE film/ industrial film/ post-cosumer film

LDPE/HDPE bags

Soft material

PP woven bag

PP non-woven/baby diaper non woven

EPS/XPS foam material/ Fish box foam material/ Package foam material

PP/PE/ABS/PS/PC flakes/regrinds

PVB film/flakes


Machine Parameter:

Model

Compactor Volume (L)

Screw diameter(mm)

L/D ratio

Productivity(kg/h) for LDPE/LLDPE

Productivity(kg/h) for BOPET/PET

ACS-PRO1008

800

100

50

400-500

500-600

ACS-PRO1414

1400

140

50

900-1000

900-1150

ACS-PRO1616

1600

160

50

1300-1500

1200-1600

ACS-PRO1828

2800

180

50

1800-2000

1800-2100


4 (1)Feeding and Compaction

>>> A variety of intelligent feeding options are available.

Belt conveyors are available for plastic offcuts.

Coil edge material with optional coil hauling device.

Feeding speed automatically.

>>> Powerful crushing and compaction device.

Rotating blades of the compactor will shred the incoming scrap.

Frictional heating will dry and compact the material.

Direct feeding from the compactor to the extruder.

Sliding door makes it possible to handle film and rigid scrap

4 (2)

5 (1)

Extrusion and Degassing

>>> Specialized single-screw extruders.

Equipped with high torque gearboxes of integrated design.

34D to 36D processing section for gentle melting of plastics.

Bimetallic screw and barrel ensure twice the usual service life.

>>> Dual-zone vacuum degassing system.

Dual-zone degassing for efficient removal of volatiles.

Equipped with vacuum tank for storing impurities, small molecules or oil stains in the exhaust gas.

5 (2)

6 (1)

Melt Filtration

>>> Plate type duplex filter.

Cost-effective and easy to operate.

>>> Piston type large area filter.

Suitable for heavy contaminated materials

Suitable for large capacity recycling machines.

>>> SCF type self-cleaning filter

No need to replace the screen.

Automatic discharge of impurities.

60 mesh, 80 mesh, 100 mesh, 120 mesh can be realized

6 (2)

7 (1)

Pelletizing System

>>> For different materials and different usage scenarios, we can provide you with different pelletizing systems. Water ring pelletizing system.

Standard pelletizing method in ACS-H system.

Self-adjusting pelletizing head.

The rotating blade speed is automatic.


7 (2)

8 (1)

Pelletizing System

>>> Underwater pelletizing system.

Suitable for large capacity, automatic

Wide range of applicable materials

8 (2)

9 (1)

Pelletizing System

>>> Water-drawn pelletizing systems.

Cost-effective.

Suitable for materials with MFI > 8.

9 (2)

10 (1)

Drying and Packaging System

>>> Vibration.

Screens made of stainless steel.

Dehydrated particles and selection of sizes.

Centrifugal dryer.

Horizontal, with low energy consumption.

Further removal of water by blowers on blowers.

Equipped with soundproof cover to reduce noise.

Product silos.

All pipes and silos wrapped with soundproof cotton.

Optional capacity online monitoring & quantitative weighing

10 (2)

11 (1)

Smart Operation  

>>> Smart Start: Only one button.

>>> Smart Stop: Only one button.

>>> Emergency Stop: Only one button.

Remote monitoring and information transmission.

11 (2)12

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Email: sales@aceretech.com
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