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ASE In Stock Small Plastic Recycling Machine

The ASE series single screw extrusion pelletizing system is a professional and reliable system for recycling and regranulation operations of rigid plastic scrap.
It combines plasticizing and pelletizing functions and is ideally suited for crushing recycled material or flakes from PE/PP/ABS/PS/HIPS/PC etc.
The ASE single screw extrusion line produces a granular/granular end product that can be fed directly into the line for blown film, pipe extrusion and plastic injection, etc.
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  • ACERETECH

ASE In Stock Small Plastic Recycling Machine

ASE series single screw extruders and pelletizing systems are professional and reliable systems for rigid plastic scrap recycling and re-granulation operations. PP/PE/ABS/PS/PVB/PA and other rigid plastics flake, regrind and crush plastic regranulation by melting, plasticizing, vacuum degassing and filtering system is an efficient and continuous system.

1

Manufacturing process

2

Materials that can be handled:

3


Applicable Recycled Materials:

PP PE rigid flakes

PP PE regrinds

ABS PS engineer plastic flakes

HDPE/LDPE pipe flakes

HDPE bottle flakes

PMMA PC flakes/rigid flakes

Crushed material


Machine Parameter:

Model

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ASE-80

80

32

55

120-160

ASE-100

100

32

110

260-350

ASE-120

120

32

160

330-420

ASE-140

140

32

200

550-650

ASE-160

160

32

250

600-800

ASE-180

180

32

315

800-1000


4 (1)

FEEDING

>>> To realize automatic feeding of plastic flakes, screw loader and screw feeder are equipped with ASE single screw extruder.

>>> As standard design, plastic flakes conveyed into the screw feeder by the screw loader, we can also install magnetic frame as optional in screw loader storage silo in case material with metal inside;

>>> Feeder motor is controlled by ABB/Schneider inverter; level sensor which installed in the hopper of screw feeder help realize automatic feeding.

4 (2)

5 (1)

PLASTICIZATION AND DEGASSING

>>> A specialized single screw extruder applied to gently.

melt the crushed plastic scraps. Capacity range from 150-1000kg/h.

>>> Extrusion part consists of high torque gear-box, motor, screw&barrel, vacuum degassing system.

>>> Ceramic heater as standard heater installed on the barrel to heat and melt plastic scraps, air blower to cool the barrel. Optional infrared heaters, which is easy assembly and disassembly, faster heating and energy saving. More effective heat conduction. Longer service life.  Lower energy, higher output capacity.

5 (2)

6 (1)

MELT FILTRATION

>>> Plate type screen changer is suitable low MFI material such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be range from 120mm to Max 400mm.

>>> Piston type screen changer which filtration area can up to 3000cm2, suitable for industry waste plastic recycling.

>>> SCF non-mesh filter, no need change filter mesh, automatic discharge impurities, continous working system high efficiency.


6 (2)

7 (1)

PELLETIZING SYSTEM

>>> For different materials and different usage scenarios, we can provide you different pelletizing systems.

>>> Die-face water ring pelletizing system set as the standard granulating method in ASE system. Pneumatic device to control the blades well touched on the die plate to ensure uniform pellets. RPM of rotatory blades is automatic based on melt extruding pressure.



7 (2)

8 (1)

PELLETIZING SYSTEM

>>> Under-water pelletizing system:

Suitable for big capacity, automatically.

Applicable to a wider range of materials.





8 (2)

9 (1)

PELLETIZING SYSTEM

>>> Water-strands pelletizing system:

Cost-effective;

Suitable for the material which MFI is higher than 8.





9 (2)

10 (1)

VIBRATION DRYER AND PACKING SYSTEM

>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption.

>>> Pellets after drying moisture can be controlled within 1%.





10 (2)

11 (1)

CONTROL ABINET

>>> Frequency inverter: ABB/Schneider.

* One button“START

* One button“STOP”

* Emergency Stop.

* Protection switch

* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.


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公司介绍2022.05.30_01公司介绍2022.05.30_02公司介绍2022.05.30_03公司介绍2022.05.30_04

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