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Aceretech China Factory Pvc Compounding Pellet Machine
The ASE series single screw extruder and pelletizing system is a specialized and reliable system for the recycling and regrinding of rigid plastic scrap. It is an efficient and continuous system to re-pelletize rigid plastics (e.g. PP/PE/ABS/PS/PSB/PA flakes), regrinded and crushed plastics through melting, plasticizing, vacuum degassing and filtering systems.
Production Process
Materials can be handled:
Aceretech China Factory Pvc Compounding Pellet Machine
The ASE series single screw extruder and pelletizing system is a specialized and reliable system for the recycling and regrinding of rigid plastic scrap. It is an efficient and continuous system to re-pelletize rigid plastics (e.g. PP/PE/ABS/PS/PSB/PA flakes), regrinded and crushed plastics through melting, plasticizing, vacuum degassing and filtering systems.
Production Process
Materials can be handled:
Applicable Recycled Materials:
PP PE rigid flakes
PP PE regrinds
ABS PS engineer plastic flakes
HDPE/LDPE pipe flakes
HDPE bottle flakes
PMMA PC flakes/rigid flakes
Crushed material
Machine Parameter:
Model | Screw diameter(mm) | L/D ratio | Power(kw) | Productivity(kg/h) |
ASE-80 | 80 | 32 | 55 | 120-160 |
ASE-100 | 100 | 32 | 110 | 260-350 |
ASE-120 | 120 | 32 | 160 | 330-420 |
ASE-140 | 140 | 32 | 200 | 550-650 |
ASE-160 | 160 | 32 | 250 | 600-800 |
ASE-180 | 180 | 32 | 315 | 800-1000 |
Applicable Recycled Materials:
PP PE rigid flakes
PP PE regrinds
ABS PS engineer plastic flakes
HDPE/LDPE pipe flakes
HDPE bottle flakes
PMMA PC flakes/rigid flakes
Crushed material
Machine Parameter:
Model | Screw diameter(mm) | L/D ratio | Power(kw) | Productivity(kg/h) |
ASE-80 | 80 | 32 | 55 | 120-160 |
ASE-100 | 100 | 32 | 110 | 260-350 |
ASE-120 | 120 | 32 | 160 | 330-420 |
ASE-140 | 140 | 32 | 200 | 550-650 |
ASE-160 | 160 | 32 | 250 | 600-800 |
ASE-180 | 180 | 32 | 315 | 800-1000 |
FEEDING
>>For automatic feeding of plastic flakes, the screw loader and screw feeder are equipped with an ASE single-screw extruder.
>>>As a standard design, the plastic flakes are fed to the screw feeder through the screw loader; we can also install magnetic frames in the screw loader storage silo as an option to prevent the presence of metal inside the material.
>>>The feeder motor is controlled by ABB/Schneider inverter; the level sensor installed in the screw feeder hopper helps to achieve automatic filling.
>>A specialized single-screw extruder.
Melts crushed plastic scraps. Capacity range is 150-1000kg/h.
>>>The extrusion section consists of a high-torque gearbox, motor, screw and barrel, and vacuum degassing system.
>>>Ceramic heaters are installed on the barrel as standard heaters for heating and melting plastic chips, and blowers for cooling the barrel. Optional infrared heater, easy to assemble and disassemble, faster heating and energy saving. More efficient heat transfer. Longer service life. Lower energy, higher output capacity.
MELT FILTRATION
>>>Plate screen changer for low MFI materials, such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be from 120mm to max 400mm.
>>>Piston screen changer, filter area up to 3000cm2, suitable for industrial waste plastics recycling.
>>>SCF screenless filter, no need to replace the screen, automatic discharge of impurities, continuous working system with high efficiency.
PELLETIZING SYSTEM
>>For different materials and different usage scenarios, we can offer you different pelletizing systems.
>>>The die face water ring pelletizing system is set up as the standard pelletizing method in ASE systems. Pneumatic device for controlling the blades in good contact with the die plate to ensure uniform pellets. The rotation speed of the rotating blades is automatically adjusted to the melt extrusion pressure.
PELLETIZING SYSTEM
>>Underwater pelletizing system:
Suitable for large capacity, automatic.
Suitable for a wider range of materials.
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
VIBRATION DRYER AND PACKING SYSTEM
>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption.
>>> Pellets after drying moisture can be controlled within 1%.
CONTROL ABINET
>>> Frequency inverter: ABB/Schneider.
* One button“START
* One button“STOP”
* Emergency Stop.
* Protection switch
* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.
FEEDING
>>For automatic feeding of plastic flakes, the screw loader and screw feeder are equipped with an ASE single-screw extruder.
>>>As a standard design, the plastic flakes are fed to the screw feeder through the screw loader; we can also install magnetic frames in the screw loader storage silo as an option to prevent the presence of metal inside the material.
>>>The feeder motor is controlled by ABB/Schneider inverter; the level sensor installed in the screw feeder hopper helps to achieve automatic filling.
>>A specialized single-screw extruder.
Melts crushed plastic scraps. Capacity range is 150-1000kg/h.
>>>The extrusion section consists of a high-torque gearbox, motor, screw and barrel, and vacuum degassing system.
>>>Ceramic heaters are installed on the barrel as standard heaters for heating and melting plastic chips, and blowers for cooling the barrel. Optional infrared heater, easy to assemble and disassemble, faster heating and energy saving. More efficient heat transfer. Longer service life. Lower energy, higher output capacity.
MELT FILTRATION
>>>Plate screen changer for low MFI materials, such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be from 120mm to max 400mm.
>>>Piston screen changer, filter area up to 3000cm2, suitable for industrial waste plastics recycling.
>>>SCF screenless filter, no need to replace the screen, automatic discharge of impurities, continuous working system with high efficiency.
PELLETIZING SYSTEM
>>For different materials and different usage scenarios, we can offer you different pelletizing systems.
>>>The die face water ring pelletizing system is set up as the standard pelletizing method in ASE systems. Pneumatic device for controlling the blades in good contact with the die plate to ensure uniform pellets. The rotation speed of the rotating blades is automatically adjusted to the melt extrusion pressure.
PELLETIZING SYSTEM
>>Underwater pelletizing system:
Suitable for large capacity, automatic.
Suitable for a wider range of materials.
PELLETIZING SYSTEM
>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.
VIBRATION DRYER AND PACKING SYSTEM
>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption.
>>> Pellets after drying moisture can be controlled within 1%.
CONTROL ABINET
>>> Frequency inverter: ABB/Schneider.
* One button“START
* One button“STOP”
* Emergency Stop.
* Protection switch
* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.
Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China
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