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CE ISO Certificates Plastic Machine Water Recycling System

The ASE series single screw extrusion pelletizing system is a professional and reliable system for recycling and regranulation operations of rigid plastic scrap.
It combines plasticizing and pelletizing functions in one step and is ideal for crushing PE/PP/ABS/PS/HIPS/PC and other heavy grind or flakes.
The ASE single screw extrusion line produces a final product of pellets/granules that can be fed directly into production lines for blown film, pipe extrusion and plastic injection.

 
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  • ACERETECH

CE ISO Certificates Plastic Machine Water Recycling System

The ASE series single screw extruder and pelletizing system is a specialized and reliable system for the recycling and regrinding of rigid plastic scrap. It is an efficient and continuous system to re-pelletize rigid plastics (e.g. PP/PE/ABS/PS/PSB/PA flakes), regrinded and crushed plastics through melting, plasticizing, vacuum degassing and filtering systems.

1

Production Process

2

Materials can be handled:

3


Applicable Recycled Materials:

PP PE rigid flakes

PP PE regrinds

ABS PS engineer plastic flakes

HDPE/LDPE pipe flakes

HDPE bottle flakes

PMMA PC flakes/rigid flakes

Crushed material


Machine Parameter:

Model

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ASE-80

80

32

55

120-160

ASE-100

100

32

110

260-350

ASE-120

120

32

160

330-420

ASE-140

140

32

200

550-650

ASE-160

160

32

250

600-800

ASE-180

180

32

315

800-1000


4 (1)

FEEDING

>>For automatic feeding of plastic flakes, the screw loader and screw feeder are equipped with an ASE single-screw extruder.

>>>As a standard design, the plastic flakes are fed to the screw feeder through the screw loader; we can also install magnetic frames in the screw loader storage silo as an option to prevent the presence of metal inside the material.

>>>The feeder motor is controlled by ABB/Schneider inverter; the level sensor installed in the screw feeder hopper helps to achieve automatic filling.

4 (2)

5 (1) PLASTICIZING AND DEGASSING

>>A specialized single-screw extruder.

Melts crushed plastic scraps. Capacity range is 150-1000kg/h.

>>>The extrusion section consists of a high-torque gearbox, motor, screw and barrel, and vacuum degassing system.

>>>Ceramic heaters are installed on the barrel as standard heaters for heating and melting plastic chips, and blowers for cooling the barrel. Optional infrared heater, easy to assemble and disassemble, faster heating and energy saving. More efficient heat transfer. Longer service life. Lower energy, higher output capacity.

5 (2)

6 (1)

MELT FILTRATION

>>> Plate type screen changer is suitable low MFI material such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be range from 120mm to Max 400mm.

>>> Piston type screen changer which filtration area can up to 3000cm2, suitable for industry waste plastic recycling.

>>> SCF non-mesh filter, no need change filter mesh, automatic discharge impurities, continous working system high efficiency.


6 (2)

7 (1)

PELLETIZING SYSTEM

>>> For different materials and different usage scenarios, we can provide you different pelletizing systems.

>>> Die-face water ring pelletizing system set as the standard granulating method in ASE system. Pneumatic device to control the blades well touched on the die plate to ensure uniform pellets. RPM of rotatory blades is automatic based on melt extruding pressure.



7 (2)

8 (1)

PELLETIZING SYSTEM

>>> Under-water pelletizing system:

Suitable for big capacity, automatically.

Applicable to a wider range of materials.





8 (2)

9 (1)

PELLETIZING SYSTEM

>>> Water-strands pelletizing system:

Cost-effective;

Suitable for the material which MFI is higher than 8.





9 (2)

10 (1)

VIBRATION DRYER AND PACKING SYSTEM

>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption.

>>> Pellets after drying moisture can be controlled within 1%.





10 (2)

11 (1)

CONTROL ABINET

>>> Frequency inverter: ABB/Schneider.

* One button“START

* One button“STOP”

* Emergency Stop.

* Protection switch

* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.


11 (2)12

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