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Professional Team Plastic Film Recycling Machinery

To meet the market demand, ACERETECH has developed and launched an environmentally friendly 3-in-1 plastic pelletizing and recycling system, the ACS-PRO compaction pelletizer, which has excellent degassing and filtering performance for recycling.
Availability:
  • ACS-Pro

  • ACERETECH

Professional Team Plastic Film Recycling Machinery

To meet the market demand, ACERETECH has developed and launched an environmentally friendly 3-in-1 plastic pelletizing and recycling system, the ACS-PRO compaction pelletizer, which has excellent degassing and filtering performance for recycling.1

It is different from conventional pelletizing lines. This ACS-PRO is the new standard recycling and pelletizing system with optimized extra long L/D ratio, filtering before vacuum degassing, especially suitable for recycling and pelletizing of waste plastics such as highly contaminated and heavy printing.

Materials can be handled:

2

Machine Working Process:

The equipment includes belt conveyor / haul-off feeder, compactor, single screw extruder, intermediate filtration system, dual zone vacuum degassing system, second filtration system, water ring pelletizing system / underwater pelletizing / water strand pelletizing system / in-water pelletizing system, dryer, product silo and electrical cabinet control system.

3

Through a thorough understanding of the characteristics of different plastic materials and the modular design, the ACS-PRO pelletizer optimizes the size reduction and preheating process of the compactor to avoid overheating or degradation. A compactor drive controlled by a frequency converter and a sliding door device installed at the exit of the compactor chamber to ensure that the ACS-PRO handles not only loose material recycling but also rigid regrind material regranulation.

Applicable Recycled Materials:

PP/PE film/ industrial film/ post-cosumer film

LDPE/HDPE bags

Soft material

PP woven bag

PP non-woven/baby diaper non woven

EPS/XPS foam material/ Fish box foam material/ Package foam material

PP/PE/ABS/PS/PC flakes/regrinds

PVB film/flakes


Machine Parameter:

Model

Compactor Volume (L)

Screw diameter(mm)

L/D ratio

Productivity(kg/h) for LDPE/LLDPE

Productivity(kg/h) for BOPET/PET

ACS-PRO1008

800

100

50

400-500

500-600

ACS-PRO1414

1400

140

50

900-1000

900-1150

ACS-PRO1616

1600

160

50

1300-1500

1200-1600

ACS-PRO1828

2800

180

50

1800-2000

1800-2100


4 (1)FEEDING &COMPACTING

>> A wide variety of intelligent feeding options are available for:

Belt conveyor for plastic scrap;

Roll scrap with optional roll traction device;

Feeding speed automatically.

>>> Powerful crushing and compaction device:

Rotating blades of the compactor will cut the incoming scrap;

Frictional heating will dry and compact the material;

Direct feeding from the compactor to the extruder.

Sliding door to handle film and rigid scrap.

4 (2)

5 (1)

EXTRUSION & DEGASSING

>> Special single-screw extruder:

Equipped with an integrated design with high torque gearbox;

34D to 36D processing section for slow melting of plastics;

Bimetallic screw and barrel sensor with twice the usual service life.

>> Dual-zone vacuum degassing system:

Dual-zone degassing for effective removal of volatiles;

Equipped with vacuum tank for storing impurities, small molecules or oil in the exhaust.

5 (2)

6 (1)

MELT FILTRATION

>>> Plate duplex filter:

Economical and efficient, easy to operate;

>>>>Piston type large area filter:

Suitable for heavily contaminated materials;

Suitable for large capacity recovery machines;

>>>SCF type self-cleaning filter;

No need to replace the screen;

Automatic discharge of impurities;

60 mesh, 80 mesh, 100 mesh, 120 mesh can be achieved.

6 (2)

7 (1)

PELLETIZING SYSTEM

>>For different materials and different usage scenarios, we can provide you with different pelletizing systems. Water ring pelletizing systems:

Standard pelletizing methods in the ACS-H system;

Automatic adjustment of the pelletizing head;

RPM of the rotating blades is automatic.


7 (2)

8 (1)

PELLETIZING SYSTEM

>>Underwater pelletizing system:

Suitable for large capacity, automatic;

Suitable for a wider range of materials.

8 (2)

9 (1)

PELLETIZING SYSTEM

>>Water stock pelletizing system:

Cost-effective;

Suitable for materials with MFI greater than 8.

9 (2)

10 (1)

DRYING & PACKING SYSTEM

>>Vibrating:

Sieves made of stainless steel;

Dehydrated particles and selected sizes.

Centrifugal dryer:

Horizontal, with low energy consumption;

Blower on the dryer for further moisture removal;

Equipped with acoustic enclosure to reduce noise;

Product silos:

All pipes and silos wrapped with soundproof cotton;

Optional capacity in-line monitoring and quantitative weighing.

10 (2)

11 (1)

INTELLIGENCE  OPERATING  

>>> Smart Start: Only one button.

>>> Smart Stop: Only one button.

>>> Emergency Stop: Only one button.

Remote monitoring and information transmission.

11 (2)12

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Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China

Tel: +86-512-58622021
Email: sales@aceretech.com
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